Compact cassette for ophthalmic surgery

• US 5,897,524 A
• Filed: 03/24/1997
• Issued: 04/27/1999
• Est. Priority Date: 03/24/1997
• Status: Expired due to Term

• Current Assignee: Novartis Ag
• Original Assignee: Charles Beuchat, Theodore S. Wortrich
• Inventors: Beuchat, Charles, Wortrich, Theodore S.
• Primary Examiner(s): Yasko, John D.
• Assistant Examiner(s): MENDEZ, MANUEL A
• Application Number:
  US08/823,433
• Time in Patent Office: 764 Days
• Field of Search: 604/65-67, 604/30, 604/31, 604/246-249, 604/49-53, 128/DIG. 12, 128/DIG. 13
• US Class Current: 604/30
• CPC Class Codes: A61F 9/007 Methods or devices for eye surgery
• CPC Class Codes: A61M 1/72 Cassettes forming partially or totally the fluid circuit
• CPC Class Codes: A61M 1/742 by changing the size of a vent A61M1/7411 takes precedence
• CPC Class Codes: A61M 1/77 Suction-irrigation systems aspiration tips supplying fluids A61M1/85; specific for negative pressure wound therapy A61M1/92; combined with tracheal tubes A61M16/0463
• CPC Class Codes: A61M 2205/12 with interchangeable cassettes forming partially or totally the fluid circuit
• CPC Class Codes: A61M 2205/128 with incorporated valves
• CPC Class Codes: A61M 3/0201 Cassettes therefor

Abstract

A cassette configuration, operative parts of which may be disposable or resterilizable, is configured with an adapter that may be mounted within the cassette receiving portal of a console that uses a peristaltic pump spaced apart from actuator and vent controls to engage the lower end wall of a cassette. The adapter is asymmetrically mounted in the available space, and allows a tubing loop from one side of a cassette inserted under it to be threaded through the peristaltic pump and to be seated in a bore in the adapter on the opposite side. A lower edge of the cassette fits into an interface slot in the console, and the interior tubing configuration enables clamping of irrigation and vent lines, while providing aspiration and irrigation flows to and from a handpiece. Within the cassette or in the console, flow control elements are provided to enable alternative venting of either air or fluid into the aspiration system to prevent excessive suction at the operative site. At the same time, the flow system and the pressure sensing and venting arrangement are configured to allow resterilization of the cassette if desired.

Claims

1. For use in a pumping control system for ophthalmic surgery having clamp actuator controls and an intermediate vent port in an interface slot below a mount face at the upper region of which a peristaltic pump is to engage a loop of tubing from a cassette installed in the mount face, a cassette device comprising:

an adapter element having a plate surface engageable against the mount face between the pump and interface slot, and including a shoulder extending proximally from the plate surface and offset to one side of the pump, the shoulder including a receiving opening adjacent one side of the mount face; and

a cassette including a lower wall engageable in the interface slot, a distal wall engageable against the plate surface, and an upper wall engageable against the shoulder, the cassette further including flexible tubing accessible to the clamp actuator controls through the lower wall, an upper shoulder offset to the opposite side of the pump from the shoulder of the adapter element, and a flexible tubing length extending from the upper shoulder to the receiving opening of the adapter element, to wrap about the peristaltic pump.

2. A cassette device as set forth in claim 1 above, wherein the device includes an internal fluid vent path controllable by one of the clamp actuator controls, and further includes an alternate air vent path and selectable valve means coupled to both the fluid vent path and the air vent path before the clamp actuator control such that either vent path can be used as input.

3. A cassette device as set forth in claim 2 above, wherein the selectable valve means includes a position selecting element controllable exterior to the cassette, and the air vent path further includes an element blocking fluid egress.

4. A cassette device as set forth in claim 1 above, wherein the receiving opening comprises a retainer element including one opening having the flexible tubing length includes a coupler fitting within the retainer element.

5. A cassette device as set forth in claim 4 above, including in addition a waste collection bag mountable proximate to the cassette and a length of flexible tubing coupled to the coupler and insertable into the bag, and wherein the retainer element includes an opening defining a side slot and the coupler comprises a cylindrical element slidably fitting within the side slot.

6. A cassette device as set forth in claim 1 above, wherein the pumping control system has a suction level measuring system for coupling at the interface slot via a vent port to a vent fitting on the cassette, wherein the cassette includes a vent fitting engaging the vent port, and a spotted hydrophobic filter in the vent flow path, and wherein the cassette further includes means for replacing the spotted hydrophobic filter after use such that the cassette may be optionally resterilized and reused.

7. In a cassette for providing an irrigation flow to a handpiece and receiving an aspiration flow under a suction from the handpiece, wherein the cassette includes an occludable shunt coupling between the suction source and the irrigation flow, to provide a fluid flow to relieve suction, an arrangement for providing alternative usage of fluid flow or air flow to the aspiration flow comprising:

an air vent conduit system disposed to receive air; and

a selectable position valve device having an positionable valve element movable between air selection and fluid selection positions, the valve element being coupled to receive irrigation fluid flow, and air flow at different input positions, and coupled to the occludable aspiration line at a third output position, the valve element including sealing elements disposed to block unwanted fluid flow between positions, while coupling the fluid input to the output in a first position, and coupling the air input to the output in the second position.

8. An arrangement as set forth in claim 7 above, wherein the air vent line includes an element for blocking fluid egress, and wherein the selectable valve device comprises a valve cylinder, a valve stem and a group of spaced apart disks along the valve stem, each including an encircling O-ring in contact with the cylinder wall and wherein the output is disposed between the air inlet and the fluid inlet.

9. An arrangement as set forth in claim 8 above, wherein the valve element includes a central cylindrical shaft, and an upper manually actuable button end, and wherein the lower end of the valve element includes a stop for engaging the valve element at a lower limit axial position.

10. A tubing configuration for a cassette for ophthalmic surgery applications, the cassette being of the type having a housing, an edge wall on the housing along a first side and a pump loop extending from an edge wall on a second side, the edge wall on the first side including a pair of spaced apart actuator access apertures and an intermediate vent aperture, and the cassette further including internal bosses adjacent the actuator access apertures and flexible tubing wrapped around the bosses to be clamped against the bosses by external actuators;

the cassette further including an irrigation input line, an aspiration line and a waste line from the pump loop, the cassette further including flexible vent tubing coupled to receive irrigation input and wrapped around a first of the bosses before coupling to the pump loop to enable irrigation fluid to be supplied to the pump loop for breaking suction upon command, comprising;

an air vent input line;

a selectable position valve element coupled to the air input line and coupled to the irrigation input flow at a different position, the selectable position valve also being coupled to the vent tubing at a third position, the valve being operable to couple either the air input line or the irrigation input line to the first occludable line, by change of position.

11. A system for controlling relief of suction in a cassette having a conduit subjected to a suction force, comprising the combination of:

a venting connection coupled to the suction line;

a first vent line coupled to the venting connection and open to air;

a second vent line coupled to the venting connection and open to fluid; and

control means normally maintaining the vent lines closed and selectably allowing one of the vent lines to open.

12. The invention as set forth in claim 11 above, wherein the first vent line and the second vent line are both disposed in the cassette, and wherein the control means includes controllable valve means for selecting which line is to be coupled to the venting connection.

13. A device as set forth in claim 11 above, wherein the cassette includes a suction level sensing line connectable to the console, and coupled to the venting connection, and a liquid vent line within the cassette positioned to be externally controlled;

wherein the console includes an actuable control for engaging the controllable vent line in the cassette and a second actuable control for air venting, and wherein the console further includes an air vent line coupled to the suction level sensing line in the cassette and controllable by the second control; and

a selection control at the console and coupled to enable operation of either of the two actuable controls in the console.