Method and apparatus for controlling infusion volume

• US 5,899,665 A
• Filed: 06/11/1997
• Issued: 05/04/1999
• Est. Priority Date: 06/11/1997
• Status: Expired due to Term

• Current Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Original Assignee: ALARIS Medical Systems, Inc. (Becton, Dickinson & Co)
• Inventors: Katayama, Kenji, Takeda, Yoshitaka, Makino, Hideo
• Primary Examiner(s): Thorpe, Timothy S.
• Assistant Examiner(s): RATCLIFFE, PAUL L
• Application Number:
  US08/872,843
• Time in Patent Office: 692 Days
• Field of Search: 417/43, 417/20, 417/18, 417/63, 604/50, 604/67, 604/253
• US Class Current: 417/20
• CPC Class Codes: A61M 5/142 Pressure infusion, e.g. using pumps
• CPC Class Codes: A61M 5/1689 Drip counters
• CPC Class Codes: A61M 5/172 electrical or electronic A61M5/16804, A61M5/16831 take precedence
• CPC Class Codes: G01F 1/661 using light
• CPC Class Codes: G01F 3/00 Measuring the volume flow of fluids or fluent solid material wherein the fluid passes through the meter in successive and more or less isolated quantities, the meter being driven by the flow measuring a proportion of the volume flow G01F5/00

Abstract

A flow sensor detects drops of infusion fluid that enter the drip chamber of an infusion system and generates a drop-detection signal indicating each drop detected. A setting controller receives the drop-detection signals from the flow sensor and counts the drops detected and then determines the fluid-flow rate of infusion fluid into the drip chamber. The setting controller then sets the infusion pump so that the fluid-flow rate of the infusion pump substantially matches the fluid-flow rate of the drip chamber. A motion sensor detects drip-chamber movement and generates a motion-detection signal indicating the motion state of the drip chamber. A maintaining controller is coupled to receive the motion-detection signal from the motion sensor. The maintaining controller also stores a signal that indicates a stationary drip chamber. The maintaining controller compares the motion-detection signal to the stored signal to determine if drip chamber movement has occurred, and if drip-chamber movement has occurred it maintains the fluid-flow rate of the infusion pump as set immediately prior to the detection of drip-chamber movement.

Claims

1. A method of controlling the fluid-flow rate of infusion fluid through an infusion pump receiving infusion fluid from a drip chamber, the method comprising the steps of:

measuring the flow rate of infusion fluid into the drip chamber;

monitoring the drip chamber for movement;

if drip-chamber movement is not detected, then setting the fluid-flow rate of the infusion pump to substantially match the fluid-flow rate of the drip chamber;

if drip-chamber movement is detected, then omitting the setting step and instead maintaining the fluid-flow rate of the infusion pump as set immediately prior to the detection of drip-chamber movement.

2. The method of claim 1 wherein the step of monitoring the drip chamber for movement comprises the steps of:

defining a signal that indicates a stationary drip chamber;

generating a signal that indicates the motion state of the drip chamber; and

comparing the generated signal to the defined signal.

3. The method of claim 2 wherein the defined signal and the generated signal are voltage levels.

4. The method of claim 1 further comprising the step of setting the fluid-flow rate of the infusion pump to a predetermined rate if drip-chamber movement is detected at the commencement of infusion pump operation.

5. The method of claim 1 further comprising the step of setting the fluid-flow rate of the infusion pump to substantially zero if the flow rate of infusion fluid into the drip chamber is substantially zero.

6. An apparatus for controlling the flow rate of infusion fluid through an infusion pump, the infusion pump receiving infusion fluid from a drip chamber having a fluid-flow rate, the fluid-flow rate of the infusion pump being set to substantially match the fluid-flow rate of the drip chamber, the apparatus comprising:

a motion sensor that detects drip-chamber movement and generates a motion-detection signal indicating the motion state of the drip-chamber; and

a controller coupled to receive the motion-detection signal from the motion sensor;

wherein, if drip-chamber movement is detected, the controller maintains the fluid-flow rate of the infusion pump as set immediately prior to the detection of drip-chamber movement.

7. The apparatus of claim 6 wherein the controller stores a signal that indicates a stationary drip chamber, and the controller compares the motion-detection signal to the stored signal to determine if drip-chamber movement has occurred.

8. The apparatus of claim 6 wherein the motion sensor comprises a piezoelectric element.

9. The apparatus of claim 6 wherein the motion sensor comprises:

a vibration detector that produces a voltage when it vibrates, the voltage being related to the frequency of vibration; and

means for verifying proper operation of the vibration detector.

10. The apparatus of claim 9 wherein the verification means comprises:

means for inducing the vibration detector to vibrate at a known frequency; and

means for measuring the voltage produced by the vibration detector and comparing it to the voltage that corresponds to the known frequency.

11. The apparatus of claim 10 wherein the inducing means comprises:

a vibration generator accepting an electronic signal that causes it to vibrate at the known frequency;

a metal shim; and

wherein the vibration detector and the vibration generator are adjacent each other with the metal shim therebetween, and the metal shim is in contact with both the vibration detector and the vibration generator.

12. The apparatus of claim 11 wherein the electronic signal comprises an AC voltage signal and the predefined frequency is about 60 Hz.

13. The apparatus of claim 11 wherein the vibration detector and vibration generator comprise piezoelectric elements.

14. An apparatus for controlling the flow rate of infusion fluid through an infusion pump, the infusion pump receiving infusion fluid from a drip chamber, the apparatus comprising:

a flow sensor for detecting drops of infusion fluid that enter the drip chamber and generating a drop-detection signal that indicates each drop detected;

a setting controller coupled to receive the drop-detection signals from the flow sensor;

wherein the setting controller counts the detected drops, and determines the fluid-flow rate of infusion fluid into the drip chamber, and sets the fluid-flow rate of the infusion pump to substantially match the fluid-flow rate of the drip chamber;

a motion sensor that detects drip-chamber movement and generates a motion-detection signal that indicates the motion state of the drip-chamber;

a maintaining controller coupled to receive the motion-detection signal from the motion sensor; and

wherein the maintaining controller stores a signal that indicates a stationary drip chamber and compares the motion-detection signal to the stored signal to determine if drip chamber movement has occurred, and, if drip-chamber movement has occurred, maintains the fluid-flow rate of the infusion pump as set immediately prior to the detection of drip-chamber movement.

15. The apparatus of claim 14 wherein the flow sensor and motion sensor are disposed in a casing that is coupled to the drip chamber.

16. The apparatus of claim 14 wherein the motion sensor comprises a piezoelectric element.

17. The apparatus of claim 14 wherein the setting controller and the maintaining controller are incorporated into the infusion pump.

18. An apparatus for controlling the flow rate of infusion fluid through an infusion pump, the infusion pump receiving infusion fluid from a drip chamber, the apparatus comprising:

a flow sensor for detecting drops of infusion fluid that enter the drip chamber and generating a drop-detection signal that indicates each drop detected;

a motion sensor that detects drip-chamber movement and generates a motion-detection signal that indicates the motion state of the drip-chamber;

a controller coupled to receive the drop-detection signals from the flow sensor and the motion-detection signal from the motion sensor;

wherein the controller counts the detected drops, and determines the fluid-flow rate of infusion fluid into the drip chamber, and sets the fluid-flow rate of the infusion pump to substantially match the fluid-flow rate of the drip chamber; and

wherein the controller stores a signal that indicates a stationary drip chamber and compares the motion-detection signal to the stored signal to determine if drip chamber movement has occurred, and, if drip-chamber movement has occurred, maintains the fluid-flow rate of the infusion pump as set immediately prior to the detection of drip-chamber movement.