Lighting fixture for cleanroom and containment environments

• US 5,902,035 A
• Filed: 04/23/1997
• Issued: 05/11/1999
• Est. Priority Date: 04/23/1997
• Status: Expired due to Term

• Current Assignee: Kenall Manufacturing Company (Legrand SA)
• Original Assignee: Kenall Manufacturing Company (Legrand SA)
• Inventors: Mui, Yanwai
• Primary Examiner(s): O'Shea, Sandra
• Assistant Examiner(s): HONEYMAN, MARSHALL S
• Application Number:
  US08/839,043
• Time in Patent Office: 748 Days
• Field of Search: 362/267, 362/227, 362/217, 362/218, 362/147, 362/406
• US Class Current: 362/267
• CPC Class Codes: F21S 8/02 of recess-mounted type, e.g. downlighters specially adapted for vehicle exteriors F21S41/00-F21S45/00
• CPC Class Codes: F21V 15/01 Housings, e.g. material or assembling of housing parts F21V15/02 takes precedence housings forming signs or letters G09F13/04
• CPC Class Codes: F21V 17/12 by screwing
• CPC Class Codes: F21V 21/04 Recessed bases
• CPC Class Codes: F21V 31/00 Gas-tight or water-tight arrangements
• CPC Class Codes: F21Y 2103/00 Elongate light sources, e.g. fluorescent tubes
• CPC Class Codes: F21Y 2113/00 Combination of light sources

Abstract

A lighting fixture for sealed emvironments including cleanroom and containment environments. There is described a recessed, ceiling-mounted fixture which has a one-piece, seam-welded housing, and which carries swing out mounts. The fixture is further characterized by an improved system by which its lens assembly, which employs a specially-shaped lens frame and a uniquely-contoured, one-piece gasket, is doubly sealed, firmly and evenly. against the fixture housing and the ceiling in which the fixture is mounted. A unique and functionally significant feature of the fixture is the provision of a support fulcrum bracket which is positioned radially inwardly of the fixture securment screws. The support fulcrum bracket functions, in conjunction with a cooperating screw fastener, to reverse the fulcrum point of fixture constructions of this type, thereby drawing the lens frame and gasket system in consistent and reliable contact with the ceiling structure. The bracket also serves to ensure the preservation and retention of a planar configuration of the lens-carrying assembly, while effectively eliminating over-torque problems which otherwise commonly occur. Thus, the present invention ensures improved, positive, perimetric seals with the housing and at the ceiling. Such seals are not currently not available, to this extent, in sheet metal lighting fixtures being used for these applications.

Claims

1. A recessed lighting fixture adapted for use in sealed environments including cleanroom and containment environments, said fixture comprising:

a housing of unitary construction opening downwardly and having a continuous sealed enclosure;

a lens supporting assembly including a lens frame;

a lens supported on said lens frame;

gasket means for establishing a particulate and a fluid-impervious seal between said fixture and a ceiling structure;

said lens frame comprising a generally-planar web, said web being integrally formed at an outer periphery thereof with upwardly-directed, standing bevel means for abuttingly supporting said gasket means of said fixture;

lens frame fastener means extending from beneath and upwardly through said lens frame for engaging said housing, and for drawing said lens support assembly, including said gasket means, upwardly to abut said housing; and

support fulcrum bracket means including wall means secured to said housing interiorly thereof for establishing a fulcrum position displaced inwardly of said lens frame fastener means for preventing physical distortion of said lens supporting assembly, for effecting a stressing and positive seal between said fixture and a ceiling structure to which said fixture is secured, and for preventing impairment of said seal.

2. A lighting fixture as set forth in claim 1, and further comprising an inert, fluid and vapor-impervious coating composition bonded to said outer surface of said housing over an entire expanse thereof.

3. A lighting fixture as set forth in claim 1, and further comprising a generally U-shaped bracket including a base panel and a pair of spaced segmental walls;

said walls extending upwardly of said base panel at opposed ends thereof;

said base panel overlying and bearing upon said top wall of said support bracket means; and

said segmental walls extending upwardly of said base panel at opposed ends thereof.

4. A lighting fixture as set forth in claim 3, wherein said U-shaped bracket constitutes an interior support for said lens frame.

5. A lighting fixture as set forth in claim 1, wherein said gasket means comprises a one-piece extrusion of a resilient plastics composition devoid of open pores.

6. A lighting fixture as set forth in claim 1, wherein said gasket means comprises an extruded silicone plastics composition.

7. A lighting fixture as set forth in claim 1 and further comprising bridge means for bridging between said gasket means and said lens;

and said bridge means including at respective lower ends thereof, outwardly-directed wing means for engaging, respectively, said gasket means and said lens.

8. A recessed lighting fixture as set forth in claim 1, and further comprising an angular coupler plate including a first wall lying along and abutting said lens frame, and a second wall lying along and abutting said bridge means, and means for attachably securing said angular coupling plate to said bridge means.

9. A recessed lighting fixture as set forth in claim 1, and further comprising:

a bridge assembly bridging between said gasket means and said lens;

said bridge assembly including a pair of upwardly-extending walls converging and joined to one another at upper ends of said walls, and said walls diverging and being spaced from each other at lower ends thereof;

said upwardly extending walls of said bridge assembly being disposed to invade a downwardly-opening chamber in said fixture, lateral bounds of said chamber being deliniated by said side wall of said housing and said wall means of said support bracket means;

coupling means for mechanically coupling said bracket means with said lens frame; and

said walls of said bridge assembly being disposed to bear, at lower free extremities thereof, respectively on said gasket means and said lens.

10. A lighting fixture as set forth in claim 9, wherein said gasket means comprises a body integrally formed at an upper zone thereof remote from said housing with an uninterrupted lineally-extending, outwardly and upwardly-directed protrusion;

said protrusion constituting bead means for resiliently engaging and sealing with a surface of a ceiling structure presented thereagainst.

11. A recessed lighting fixture as set forth in claim 1, and further comprising bridge means for bridging between said gasket means and said lens, said bridge means including walls having lower ends integrally formed with outwardly-projecting plate means for overlying and for establishing firm and positive surface-to-surface contact with respective said gasket means and said lens.

12. A lighting fixture as set forth in claim 1, and further comprising mounting bracket means carried by said housing for projecting outwardly of said side wall of said housing for bearing on a fixed, lattice-like framing structure during functional employment of said fixture.

13. A lighting fixture as set forth in claim 12 wherein said mounting bracket means includes an arm-like bar, and rotatable screw means for elevating and for lowering said bar threadedly corrected to said screw means and projecting outwardly therefrom, and

fastener means for functionally securing said screw means to said housing at said side wall thereof.

14. A lighting fixture as set forth in claim 1, wherein said lens frame fastener means comprises an elongate screw extending from below said lens frame and generally upwardly to engage cooperating nut means carried by said top wall of said support bracket means for facilitating controlled application of upward compression forces of said lens support assembly against said housing in a zonal area of contact of said lens support assembly therewith.

15. A lighting fixture as set forth in claim 14, wherein said lens frame fastener means operates to draw said lens support assembly upwardly to engage and seal with said housing;

and wherein said wall means of said support bracket means is positioned radially inwardly of said lens frame fastener means to generate, during the drawing of said lens support assembly upwardly, vector forces promoting the preservation and maintenance of a planar and horizontal configuration of said lens frame and of said lens support assembly as said lens support assembly is forcibly urged and drawn upwardly by lifting forces generated as said screw of said lens frame fastener means is turned.

16. A lighting fixture as set forth in claim 15, and further comprising sealing means disposed between said lens and said lens frame for establishing a fluid-impervious seal therebetween.

17. A lighting fixture as set forth in claim 1, wherein said bracket means comprises mechanical guide means for protecting and preserving configuration and alignment of said lens frame fastener means, and for obviating objectionable overtorque upon application of elevating forces to said lens supporting assembly, applied through said lens frame fastener means.

18. A lighting fixture as set forth in claim 10, and wherein said body of said gasket means is formed, adjacent said bead means and coextensively therewith, with a generally planar principal top surface for stressingly bearing against and sealingly engaging a ceiling surface structure against which said lighting fixture is installed.

19. A lighting fixture as set forth in claim 18, wherein said body of said gasket means is formed, in a zone thereof radially inwardly of said bead means and said principal top surface of said gasket means, with an uninterrupted, lineally-extending, stepped-down sector having an upwardly-presented, generally planar surface for contiguously engaging a lower free extremity of a wall of said walls of said bridge means bearing thereon.

20. A lighting fixture as set forth in claim 18, wherein said body of said gasket is formed, at an innermost sector of said body, with an undercut defining in said body a rearwardly-opening recess for receiving therewithin a lower end segment of one of said walls of said bridge means, in sealing engagement therewith.

21. A lighting fixture as set forth in claim 1, wherein said gasket means is contoured to provide, in a structural zone remote from and below said housing, an upwardly and outwardly directed surface for seating against that portion of said lens flame defining said standing bevel thereof.

22. A lighting fixture as set forth in claim 3 and further comprising nut means for functionally engaging a securement screw projecting upwardly from said lens, and for elevating said lens to engage said housing of said lighting fixture;

and fastener means for bonding said nut means to said base panel at an upper surface thereof.