Spiral cutting tool with detachable battery pack

• US 5,902,080 A
• Filed: 07/11/1997
• Issued: 05/11/1999
• Est. Priority Date: 07/11/1997
• Status: Expired due to Term

• Current Assignee: Credo Technology Corporation
• Original Assignee: Roto Zip Tool Corp. (Robert Bosch GmbH)
• Inventors: Kopras, Robert K.
• Primary Examiner(s): BRIGGS, WILLIAM R
• Application Number:
  US08/891,475
• Time in Patent Office: 669 Days
• Field of Search: 409/175, 409/182, 409/181, 606/80, 606/167, 310/47, 310/50, 144/136.95, 144/154.5, 144/135.2, 408/241 R, 30/DIG. 1, 30/388, 30/390, 173/217, 173/163, 173/170
• US Class Current: 409/182
• CPC Class Codes: B25F 5/02 Construction of casings, bodies or handles B25F5/006, B25F5/008 take precedence
• CPC Class Codes: B25F 5/029 with storage compartments B25F5/027 takes precedence; handles with provisions for storing tool elements B25C1/08
• CPC Class Codes: B27C 5/10 Portable hand-operated wood-milling machines; Routers
• CPC Class Codes: Y10S 30/01 Rechargeable battery operated
• CPC Class Codes: Y10T 409/306608 End mill [e.g., router, etc.]

Abstract

A detachable battery pack is connectable to hand-held power tools, such as spiral cutting tools, in which cuts are made by positioning the axis of the cutting tool motor housing perpendicular to a workpiece surface, and moving a cutting tool bit through the workpiece in a direction perpendicular to the axis of the bit to remove material from the workpiece. The battery pack allows the cutting tool to be utilized without an electric cord and without the need of a power source near-by, thereby increasing maneuverability, safety, and range of use. The battery pack is connected to the motor housing of the power tool by being received by a receptacle. The receptacle is preferably formed to include one or more storage compartments therein, accessible through apertures in the receptacle for storage of additional cutting tool bits. A sliding door on the receptacle may be provided to allow access to the storage compartments, and to close the compartments to secure items stored therein during operation of the cutting tool. The receptacle extends outwardly beyond the motor housing over a handle so that the weight of the battery pack is centered over the handle.

Claims

1. An improved hand held power tool of the type including a power tool housing enclosing a motor for rotating a shaft that extends from an end of the power tool housing along an axis thereof and means for attaching a bit to the shaft, wherein the power tool is of the type used to remove material from a workpiece by positioning the axis of the power tool housing perpendicular to a surface of the workpiece and moving the power tool housing in a direction perpendicular to the axis of the housing and parallel to the surface of the workpiece to cause the rotating bit to be moved trough the workpiece in a direction perpendicular to an axis of the bit to remove material from the workpiece, the improvement comprising:

(a) a detachable battery pack containing a battery;

(b) a receptacle at the end of the power tool housing opposite to that from which the shaft extends, wherein said receptacle is contoured to form a cavity to accept said battery pack such that the battery pack fits at least partially within the receptacle cavity;

(c) means for detachably attaching and holding the battery pack to the power tool at the receptacle;

(d) electrical connectors by which the battery is electrically connected to the motor; and

(e) a handle connected to the power tool housing such that the handle extends outwardly from the housing, and wherein the receptacle includes a portion which extends outwardly beyond the housing over the handle so that when the detachable battery pack is placed in the receptacle a portion of the battery pack extends outwardly from the housing over the handle.

2. The improved hand held power tool of claim 1 wherein the means for detachably attaching the battery pack to the power tool further includes spring clamps.

3. The improved hand held power tool of claim 2 wherein the means for detachably attaching the battery pack further comprises a catch into which the spring clamps of the battery fit snugly.

4. The improved hand held power tool of claim 2 wherein the receptacle includes at least one storage compartment accessible through an aperture in the receptacle.

5. The improved hand held power tool of claim 4 wherein the storage compartment in the receptacle is located on an outer surface of the receptacle and traverses a width of the receptacle.

6. The improved hand held power tool of claim 4 wherein the storage compartment in the receptacle is adapted to receive and hold a spiral cutting tool bit.

7. The improved hand held power tool of claim 4 wherein the aperture in the receptacle is covered by a door attached to the receptacle.

8. The improved hand held power tool of claim 7, wherein the door contains a means for locking the door in place.

9. The improved hand held power tool of claim 8, wherein the means for locking the door into place includes a raised ridge which snaps into place when the door is closed.

10. The improved hand held power tool of claim 1 wherein the receptacle is formed as an integral part of the power tool housing.

18. The improved hand held power tool of claim 5 wherein the storage compartment is accessed by an aperture, and wherein the aperture is covered with a door that is rotatable around and off the aperture.

11. A spiral cutting tool, comprising:

(a) a spiral cutting tool housing a motor in the housing for rotating a shaft that extends from an end of the spiral cutting tool housing along an axis thereof, a handle connected to the housing and extending outwardly therefrom; and

means for attaching a spiral cutting tool bit to the shaft whereby the spiral cutting tool is used to cut a workpiece by positioning the axis of the spiral cutting tool housing perpendicular to a surface of the workpiece and moving the spiral cutting tool housing in a direction perpendicular to the axis of the housing and parallel to the surface of the workpiece to cause the rotating spiral cutting tool bit to be moved through the workpiece in a direction perpendicular to an axis of the spiral cutting tool bit to remove material from the workpiece;

(b) a detachable battery pack containing a battery;

(c) a receptacle at the end of the power tool housing opposite that from which the shaft extends, wherein the receptacle is contoured to form a cavity to accept the battery pack such that the battery pack fits at least partially within the receptacle cavity, and wherein the receptacle extends outwardly beyond the housing over the handle so that a portion of the battery pack extends outwardly from the housing over the handle when the battery pack is received in the receptacle;

(d) means for detachably attaching and holding the battery pack to the receptacle; and

(e) electrical connectors by which the battery is electrically connected to the motor.

12. The spiral cutting tool of claim 11 wherein the receptacle includes at least one storage compartment which is accessible through an aperture in the receptacle.

13. The spiral cutting tool of claim 12 wherein the storage compartment in the receptacle is adapted to receive and hold a spiral cutting tool bit.

14. The spiral cutting tool of claim 12 wherein the aperture in the receptacle is covered by a door attached to the receptacle.

15. The spiral cutting tool of claim 14, wherein the door contains a means for locking the door in place.

16. The spiral cutting tool of claim 15, wherein the locking means includes a raised ridge which snaps into place when the door is closed.

17. The spiral cutting tool of claim 11 wherein the means for detachably attaching battery pack to the receptacle includes spring clamps.

19. The spiral cutting tool of claim 11 wherein the storage compartment in the receptacle is located on an outer surface of the receptacle and traverses a width of the receptacle, and wherein the aperture is covered with a door that is rotatable around and off the aperture.