Oxygen sensor based on a metal-air battery

• US 5,902,467 A
• Filed: 11/03/1997
• Issued: 05/11/1999
• Est. Priority Date: 11/03/1997
• Status: Expired due to Term

• Current Assignee: Industrial Scientific Corporation (Fortive Corp.)
• Original Assignee: Industrial Scientific Corporation (Fortive Corp.)
• Inventors: Warburton, P. Richard, Wang, Annie Q.
• Primary Examiner(s): Tung, T.
• Application Number:
  US08/963,250
• Time in Patent Office: 554 Days
• Field of Search: 204/406, 204/415, 204/431, 204/432, 204/408, 205/782, 205/782.5, 205/783
• US Class Current: 204/415
• CPC Class Codes: H01M 12/06 with one metallic and one gaseous electrode
• CPC Class Codes: H01M 50/216 adapted for button or coin cells
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

An oxygen sensor based on a metal-air cell, typically a commercially available zinc-air battery of the type used in hearing aids. The cell, which admits oxygen to generate electric current at its cathode is disposed in a mechanical housing which restricts the flow of oxygen to the cell, and is connected to an electrical circuit which provides a variable resistance load, the load increasing as current flow through the circuit decreases, to prevent hydrogen evolution at the cathode. Current flow through the cell is measured, and is proportional to oxygen concentration.

Claims

1. A sensor for measuring oxygen concentration comprising:

a metal-air cell which generates an electric current when exposed to oxygen comprising a casing having at least one port therein for admission of oxygen to serve as a cathode, a metal anode and first and second terminal means for making electrical contact with said anode and cathode, respectively;

electrical circuit means connected to said terminal means providing a variable resistive load across said terminal means, the resistive load increasing under conditions of low current output from the cell so as to reduce hydrogen evolution at the cathode, and

means for measuring the current through the cell which is proportional to oxygen concentration.

2. A sensor according to claim 1, further comprising temperature sensitive circuit means for compensating for changes in sensor current output resulting from changes in the temperature of the sensor and unrelated to the oxygen concentration being measured.

3. A sensor according to claim 1, wherein the electrical circuit means comprises a low resistance pathway, a high resistance pathway and an electrical switching means which switches therebetween.

4. A sensor according to claim 3, wherein the switching means includes at least one element selected from the group consisting of a relay, a bipolar transistor and a field effect transistor.

5. A sensor according to claim 3, wherein the switching means is controlled by current flowing through the sensor.

6. A sensor according to claim 1, wherein the metal-air cell is a zinc-air cell.

7. A sensor according to claim 1, additionally comprising a housing containing the metal-air cell, a means for restricting diffusion of oxygen to the port, and means for making electrical connection between the metal-air cell and the means for measuring the current.

8. A sensor according Lo claim 7, wherein the diffusion restricting means comprises a hollow capillary of predetermined length and width.

9. A sensor according to claim 7, wherein the diffusion restricting means comprises a porous body or a porous membrane.

10. A sensor according to claim 7, wherein the housing comprises an outside surface and a recess in which the cell is disposed, said diffusion restricting means being located between the cell and the outside surface, and said electrical connection means being disposed between the cell and the outside surface.

11. A sensor according to claim 10, wherein the housing is formed of first and second parts, and comprises means for attaching the first part to the second part along a joining surface of each part, the recess being disposed in the first part at the joining surface thereof.

12. An apparatus for oxygen measurement, comprising:

a mechanical housing having a recess therein adapted for receiving a metal-air cell having a port therein for admission of oxygen to serve as a cathode, a metal anode and terminal means for contacting the anode and the cathode,

means for restricting diffusion of oxygen from an atmosphere being measured to the port of the metal-air cell,

a means for making electrical connection with the terminal means of the metal-air cell, and

electrical circuit means connected to said terminal means, said electrical circuit means providing a variable resistance load across said terminal means, with the resistance load across said terminal means increasing when current flow through the electrical circuit means decreases.

13. An apparatus according to claim 12, wherein the means for restricting diffusion is a polymer membrane.

14. An apparatus according to claim 12, wherein the means for restricting diffusion is a hollow capillary of predetermined length and width.

15. An apparatus according to claim 12, wherein the means for restricting diffusion is a porous body.

16. An apparatus according to claim 12, additionally comprising a metal air cell disposed in the recess.

17. An apparatus according to claim 16, wherein the metal-air cell is a zinc-air battery.

18. A sensor according to claim 12, wherein the housing comprises two assembled parts with the recess disposed therebetween, the housing being adapted for disassembly to access the recess.

19. A sensor according to claim 12, additionally comprising a temperature sensitive circuit means which compensates for changes in current flow resulting from temperature changes of the sensor.

20. A sensor according to claim 12, additionally comprising means for measuring electrical current flow connected to said electrical connection means.