Small heat and electricity generating plant

• US 5,903,060 A
• Filed: 06/05/1995
• Issued: 05/11/1999
• Est. Priority Date: 07/14/1988
• Status: Expired due to Fees

• Current Assignee: Peter Norton
• Original Assignee: Peter Norton
• Inventors: Norton, Peter
• Primary Examiner(s): Ramirez, Nestor
• Assistant Examiner(s): Ponomarenko, Nicholas
• Application Number:
  US08/464,392
• Time in Patent Office: 1,436 Days
• Field of Search: 290/2, 290/52, 237/12.1, 165/156, 60/39.45, 60/685, 415/177
• US Class Current: 290/2
• CPC Class Codes: F02G 5/02 Profiting from waste heat of exhaust gases
• CPC Class Codes: F24D 18/00 Small-scale combined heat and power [CHP] generation systems specially adapted for domestic heating, space heating or domestic hot-water supply
• CPC Class Codes: F24D 2101/10 Gas turbines; Steam engines or steam turbines; Water turbines, e.g. located in water pipes
• CPC Class Codes: F24D 2103/13 characterised by their heat exchangers
• CPC Class Codes: F24D 2105/00 Constructional aspects of small-scale CHP systems
• CPC Class Codes: F24D 2105/10 Sound insulation
• CPC Class Codes: F24H 1/186 using fluid fuel
• CPC Class Codes: Y02E 20/14 Combined heat and power generation [CHP]
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

A combined heat and electricity generating unit is suitable for use in single family homes and the like. When it is operating it provides heat for heating the home and electricity for use by the electricity consuming devices in the home and the excess is available for sale to the power utility. It includes an air compressor, a fuel pump, a turbine driven by heated combustion products and an electric motor-generator for driving the fuel pump and air compressor and converting energy produced by the turbine to electricity. In an alternate embodiment the electric motor-generator is replaced by an electric motor and an electric generator. In the case where gaseous fuel is used the fuel pump may be a positive displacement gas compressor. The pressurized combustion products enable a particularly efficient and inexpensive heat exchanger. The air compressor maintains a slight vacuum in the housing thereby eliminating risk of combustion products escaping.

Claims

1. A cogeneration system comprising:

a turbine having a turbine inlet and a turbine outlet,

an electric generator coupled with said turbine for driving thereby,

a positive displacement compressor for pressurizing air and having an air inlet for admitting air for pressurization and an air outlet for issuing pressurized air,

means for driving said positive displacement compressor,

combustion means for burning fuel and said pressurized air for generating pressurized combustion products,

said turbine inlet being coupled with said combustion means for receiving said pressurized combustion products whereby said turbine converts energy contained in said pressurized combustion products to mechanical energy for driving said generator and discharges reduced energy combustion products at said turbine outlet, and a heat exchanger coupled with said turbine outlet for receiving said reduced energy combustion products and exchanging heat contained therein,

said heat exchanged being of a quantity appropriate for heating a single family residence.

2. The invention as defined by claim 1 including:

a second positive displacement compressor, and wherein;

said fuel is a gaseous fuel and is pressurized by said second positive displacement compressor prior to said combining.

3. The invention as defined by claim 1 wherein:

said electric generator is a motor-generator.

4. The invention as defined by claim 1 wherein said compressor is a three piston positive displacement air compressor.

5. The invention as defined by claim 1 wherein:

said cogeneration system is installed in a container and said container is evacuated to a lower pressure than the pressure outside the container by removal of air for supplying said combustion and wherein said lowered pressure is monitored for indication of proper operation.

6. The invention as defined by claim 1 wherein:

said means for driving said positive displacement compressor is an electric motor distinct from said generator.

7. The invention as defined by claim 1 wherein:

said turbine has the structure of a turbine in a turbocharger adapted for use in the exhaust of an internal combustion engine.

8. The invention as defined in claim 1 wherein:

said cogeneration system is installed in a container,

whereby the noise outside said container from operation of said cogeneration system is reduced to a level acceptable in a single family residence.

9. The invention as defined in claim 1 including:

said conduit of said heat exchanger providing a heat transfer flow path for the combustion products received from said turbine outlet, said flow path being long enough to produce a pressure drop in said conduit greater than one pound per square inch.

10. A cogeneration system comprising a turbine in driving engagement with an electric generator,

said turbine having an inlet for admission of pressurized combustion products and having an outlet for discharge of reduced energy combustion products whereby said turbine converts energy contained in said pressurized combustion products to mechanical energy,

a heat exchanger including a conduit having an inlet connected with said turbine outlet and an outlet communicating with the atmosphere, and

said heat exchanger causing said combustion products to undergo a pressure drop in said conduit greater than one pound per square inch.

11. The invention as defined in claim 10 wherein:

said electric generator is a motor-generator.

12. The invention as defined in claim 10 wherein:

fuel and compressed air are mixed and burned to generate said combustion products, and

said air is compressed by a positive displacement air compressor prior to combustion.

13. The invention as defined in claim 10 wherein:

said cogeneration system is installed in a container and said container is evacuated to a lower pressure than the pressure outside the container by removal of air for supplying said combustion and wherein said lowered pressure is monitored for indication of proper operation.

14. The invention as defined in claim 10 wherein:

said cogeneration system comprises a fuel pump and said fuel pump is a positive displacement pump.

15. The invention as defined in claim 10 wherein:

said turbine has the structure of a turbine in a turbocharger adapted for use in the exhaust of an internal combustion engine.

16. The invention as defined in claim 10 wherein:

said conduit is of such length and cross-section that the flow of said combustion products therethrough is sufficient for said turbine to drive said generator at a predetermined speed when it is under load, and

said pressure drop in said conduit is high enough for optimized heat transfer by said heat exchanger.

17. The invention as defined in claim 10 wherein:

said pressure drop between said turbine inlet and said turbine outlet is sufficient for said turbine to drive said generator at a predetermined speed when it is under load, and

said pressure drop in said heat exchanger is high enough for optimized heat transfer by said heat exchanger.

18. A cogeneration system comprising:

a container,

combustion means within said container for generating combustion products,

means for withdrawing air from said container for supplying said combustion means,

an air flow path including flow restricting means extending from outside said container to inside said container for replenishing air withdrawn from said container,

said flow restricting means causing said container to be evacuated by withdrawing of air to a pressure differentially below the pressure of the air surrounding the container,

and means for monitoring said pressure differential for normal operation of said cogeneration system.

19. The invention as defined in claim 18 wherein:

said cogeneration system comprising a turbine having a turbine inlet and a turbine outlet and said turbine being adapted for driving engagement with an electric generator,

said turbine inlet being adapted for admission of pressurized combustion products and said turbine being adapted to convert energy contained in said pressurized combustion products to mechanical energy and to exhaust combustion products at said turbine outlet,

a heat exchanger including a conduit,

said turbine outlet being coupled with said conduit for delivery thereto exhaust from said turbine.

20. A cogeneration system comprising:

a turbine having a turbine inlet and a turbine outlet,

an electric generator coupled with said turbine for driving thereby,

a positive displacement compressor having an air inlet and an air outlet for producing pressurized air,

means for driving said positive displacement compressor,

combustion means for combining fuel and said pressurized air from said air outlet and burning the combination thereof for generating pressurized combustion products,

means for admitting said pressurized combustion products to said turbine inlet,

said turbine converting energy contained in said pressurized combustion products to mechanical energy for driving said generator and discharging reduced energy combustion products at said turbine outlet,

a heat exchanger including a conduit having a heat exchanger inlet coupled with said turbine outlet,

said heat exchanger exchanging a quantity of heat appropriate for heating a single family residence, and

wherein said positive displacement compressor comprises a piston sealingly movable in a cylinder, said piston having an intake stroke for drawing air into said cylinder through said air inlet and a compression stroke for driving said air from said cylinder through said air outlet.

21. In combination,

a building of approximately the size of a single family residence,

a cogeneration system in said small building, said cogeneration system comprising:

a turbine having a turbine inlet and a turbine outlet,

an electric generator coupled with said turbine for driving thereby,

a positive displacement compressor having an air inlet and an air outlet for producing pressurized air,

means for driving said positive displacement compressor,

combustion means for combining fuel and said pressurized air from said air outlet and burning the combination thereof for generating pressurized combustion products,

means for admitting said pressurized combustion products to said turbine inlet

said turbine converting energy contained in said pressurized combustion products to mechanical energy for driving said generator and discharging reduced energy combustion products containing sufficient heat for heating said building at said turbine outlet, and

a heat exchanger including a conduit having a heat exchanger inlet coupled with said turbine outlet.

22. A cogeneration system for heating a small building such as a single family residence comprising:

a turbine of small size having a turbine inlet and a turbine outlet,

an electric generator coupled with said turbine for driving thereby,

a positive displacement compressor for pressurizing air and having an air inlet for admitting air for pressurization and an air outlet for issuing pressurized air,

means for driving said positive displacement compressor,

combustion means for burning fuel and said pressurized air for generating pressurized combustion products,

said turbine inlet being coupled with said combustion means for receiving said pressurized combustion products whereby said turbine converts energy contained in said pressurized combustion products to mechanical energy for driving said generator and discharges deenergized combustion products at said turbine outlet,

a heat exchanger coupled with said turbine outlet for receiving said deenergized combustion products and exchanging heat contained therein,

said turbine and said heat exchanger being of such size that the amount of heat contained in said deenergized combustion products is approximately that required for heating a single family residence,

said heat exchanger comprising a conduit having one end coupled with said turbine outlet for receiving combustion products and another end communicating with the atmosphere for discharging combustion products into the atmosphere,

said conduit of said heat exchanger providing a heat transfer flow path for the combustion products received from said turbine outlet, said flow path being long enough to produce a pressure drop in said conduit greater than one pound per square inch.

23. A cogeneration system for use in a small building such as a single family residence comprising:

a turbine of small size having a turbine inlet and a turbine outlet,

an electric generator coupled with said turbine for driving thereby,

a positive displacement compressor having an air inlet and an air outlet for producing pressurized air,

means for driving said positive displacement compressor,

combustion means for combining fuel and said pressurized air from said air outlet and burning the combination thereof for generating pressurized combustion products, and

means for admission of said pressurized combustion products to said turbine inlet for converting energy contained in said pressurized combustion products to mechanical energy for driving said generator and for exhausting combustion products at said turbine outlet,

a second positive displacement compressor wherein said fuel is a gaseous fuel and is pressurized by said second positive displacement compressor prior to said combining.

24. A cogeneration system for use in a small building such as a single family residence comprising:

a turbine of small size having a turbine inlet and a turbine outlet,

an electric generator coupled with said turbine for driving thereby,

a positive displacement compressor having an air inlet and an air outlet for producing pressurized air,

means for driving said positive displacement compressor,

combustion means for combining fuel and said pressurized air from said air outlet and burning the combination thereof for generating pressurized combustion products, and

means for admission of said pressurized combustion products to said turbine inlet for converting energy contained in said pressurized combustion products to mechanical energy for driving said generator and for exhausting combustion products at said turbine outlet,

wherein said compressor is a three piston positive displacement air compressor.

25. A cogeneration system for producing heat and electricity in amounts meeting the needs for heat and electricity of a building of the size of a single family residence comprising:

a prime mover that produces hot exhaust gases and a heat exchanger including a conduit having one end adapted for receipt of said hot exhaust gases and another end communicating with the atmosphere,

said heat exchanger containing a minimum amount of material and utilizing a higher conduit pressure drop than conventional heat exchangers to achieve high heat transfer during passage of said hot exhaust gases through said conduit, and

said prime mover being optimized for operation at low thermal efficiency, whereby components of said prime mover operate at lower temperatures and stresses than corresponding components of commercially available prime movers whereby said system has low initial cost and produces relatively less electricity and relatively more heat than known cogeneration systems.

26. The invention as defined by claim 25 wherein:

said conduit pressure drop is greater than one pound per square inch.

27. A cogeneration system for producing heat and electricity in amounts meeting the needs for heat and electricity of a building of the size of a single family residence comprising:

a prime mover that produces hot exhaust gases and a heat exchanger including a conduit having one end adapted for receipt of said hot exhaust gases and another end communicating with the atmosphere,

said prime mover being optimized for operation at low thermal efficiency, whereby components of said prime mover operate at lower temperatures and stresses than corresponding components of commercially available prime movers whereby said system has low initial cost and produces relatively less electricity and relatively more heat than known cogeneration systems.

28. The invention as defined in claim 27 wherein:

said heat exchanger containing a minimum amount of material and utilizing a higher conduit pressure drop than conventional heat exchangers to achieve high heat transfer during passage of said hot exhaust gases through said conduit, and

said conduit pressure drop is greater than one pound per square inch.