Tiled flat-panel display with tile edges cut at an angle and tiles vertically shifted
First Claim
1. A method of fabricating a tiled, substantially flat, panel display having improved light efficiency and a monolithic seamless appearance, comprising the steps of:
- a) preparing tiles so that the edges thereof are at and angle with respect to a vertical plane;
b) shifting said tiles in said vertical plane, while maintaining pixel or aperture spacing of said flat-panel display in a horizontal plane; and
c) bonding said tiles together during assembly with a refractive-index-matching adhesive.
5 Assignments
0 Petitions
Accused Products
Abstract
The present invention is a tiled, seamless-type, flat-panel display with improved light efficiency. The display consists of tiles that are bonded together during assembly with an index-matching adhesive, as is commonly known in the art. Prior to bonding the tiles, however, their adjoining edges are cut at an angle. The pixel pitch or aperture spacing of the display is maintained in the horizontal direction, while the tiles are vertically shifted. The distance from the center of the pixel nearest the edge to the cut in the aperture mask is made greater than one-half of a pixel. When viewed from above, the aperture mask is continuous. The overlapping edges of the tile cuts are positioned between the apertures, so as to better conceal the edges. The resulting display configuration produces an approximate doubling of the space available for sealing the tiles and allows the increasing of the aperture size of each pixel edge, using the same, minimum gap between adjacent tiles, allowing for increased pixel density (resolution). Continuous polarizer sheets are applied to the tile assembly during bonding, thereby eliminating the possibility of producing visual tile seam defects due to individual tile polarizer defects. Additionally, tri-color pixel designs are employed to maintain the color purity of the tiles in the display.
97 Citations
27 Claims
-
1. A method of fabricating a tiled, substantially flat, panel display having improved light efficiency and a monolithic seamless appearance, comprising the steps of:
-
a) preparing tiles so that the edges thereof are at and angle with respect to a vertical plane; b) shifting said tiles in said vertical plane, while maintaining pixel or aperture spacing of said flat-panel display in a horizontal plane; and c) bonding said tiles together during assembly with a refractive-index-matching adhesive. - View Dependent Claims (2, 3, 4, 5, 6, 7)
-
- 8. A substantially flat, panel display having improved light efficiency and a monolithic seamless appearance, comprising tiles bonded adjacent each other, with at least two adjacent tiles having edges that are cut so as to be disposed at an angle with respect to a vertical plane, said tiles being shifted with respect to each other in said vertical plane and bonded together with a refractive-index-matching adhesive.
- 17. A substantially seamless, substantially flat, panel display having improved light efficiency, comprising tiles bonded adjacent each other, with at least two adjacent tiles having edges that are cut, disposed at an angle with respect to a vertical plane, said tiles being bonded together with a refractive-index-matching adhesive, said tiles comprising pixel regions and said tiles being shifted so as to maintain pixel spacing in a horizontal plane.
Specification