Flashlight with gas permeable membrane and battery polarization

• US 5,904,414 A
• Filed: 03/21/1997
• Issued: 05/18/1999
• Est. Priority Date: 03/21/1997
• Status: Expired due to Fees

• Current Assignee: Underwater Kinetics LP
• Original Assignee: Underwater Kinetics LP
• Inventors: Uke, Alan K., Monteleone, William J., Fischer, Elmer F.
• Primary Examiner(s): O'Shea, Sandra
• Assistant Examiner(s): Smith, Michael J.
• Application Number:
  US08/822,307
• Time in Patent Office: 788 Days
• Field of Search: 362/202, 362/203, 362/204, 362/205, 362/206, 362/208
• US Class Current: 362/205
• CPC Class Codes: F21L 4/005 the device being a pocket lamp F21L4/022, F21L4/045, F21L4/085 take precedence
• CPC Class Codes: F21V 15/01 Housings, e.g. material or assembling of housing parts F21V15/02 takes precedence housings forming signs or letters G09F13/04
• CPC Class Codes: F21V 21/0885 for portable lighting devices
• CPC Class Codes: F21V 23/0414 specially adapted to be used with portable lighting devices
• CPC Class Codes: F21V 31/03 with provision for venting for vehicle head lights F21S45/33; for vehicle rear lights F21S41/192
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01M 50/24 adapted for protecting batteries from their environment, e.g. from corrosion thermal insulation H01M10/658
• CPC Class Codes: H01M 6/42 Grouping of primary cells into batteries H01M6/40 takes precedence

Abstract

A flashlight that includes a substantially watertight battery housing, a bulb mounted in a socket assembly, a reflector, and a lens covering a forward end of the reflector. A plurality of batteries are supported in the housing so that only if the batteries are correctly polarized will a circuit be completed to allow current from the batteries to energize the bulb. This reduces the emission of flammable gas or corrosive liquid from the batteries. A membrane seals a vent port in the battery housing and is made of a material that permits a flammable gas generated by the batteries within the housing to continuously escape from the housing through the membrane without permitting water to enter the housing through the membrane. Pellets are mounted inside the battery housing for neutralizing the effects of any flammable gas emitted within the battery housing that may have nevertheless been produced and not adequately vented.

Claims

1. A battery powered flashlight, comprising:

a battery housing for holding a plurality of batteries each having positive and negative terminals;

a bulb;

socket means connected to the battery housing for holding the bulb;

a reflector surrounding the bulb; and

a carriage slidable into and out of the battery housing for supporting the batteries so that only if the batteries are correctly polarized will a circuit be completed to allow current from the batteries to energize the bulb.

2. A flashlight according to claim 1 wherein the carriage includes a plurality of negative conductive contact members configured so that they will not make electrical contact with a positive terminal of any of the plurality of batteries when they are fully inserted into the housing.

3. A flashlight according to claim 2 wherein each negative conductive contact member includes a ring-shaped element that will lie in substantially co-planar engagement with an adjacent negative terminal of one of the batteries but will surround and fail to contact an adjacent positive terminal of the one of the batteries.

4. A flashlight according to claim 3 wherein the carriage includes a plurality of positive conductive contact members for making electrical contact with an adjacent positive terminal of one of the batteries.

5. A flashlight according to claim 4 wherein the carriage further includes a plurality of spacer elements associated with the positive conductive contact members to prevent an adjacent negative terminal of a battery from making electrical contact with one of the positive conductive contact members.

6. A flashlight according to claim 1 wherein the battery housing is generally elongate and cylindrical in configuration and the carriage has a generally cylindrical elongate configuration with a plurality of outwardly opening sub-compartments defined by opposite end walls and at least one divider, the compartments being dimensioned for receiving cylindrical batteries and holding the batteries in end-to-end relationship.

7. A flashlight according to claim 1 wherein the socket means includes a cylindrical portion into which a base of the bulb is fit.

8. A flashlight according to claim 1 and further comprising at least one elongate conductor running from a rear end of the carriage to a forward end of the carriage substantially along an entire length of the carriage for providing an electrical connection to a terminal of a rearmost one of a plurality of cylindrical batteries supported in the carriage in end-to-end relationship.

9. A flashlight according to claim 8 and further comprising a cylindrical barrel twistable over a cylindrical forward neck of the battery housing, the barrel supporting a lens adjacent the bulb, and an ON/OFF switch actuated by rotating the barrel relative to the neck to make and break an electrical contact in a conductive path that includes the elongate conductor.

10. A flashlight according to claim 1 and further comprising a vent port assembly in the battery housing that permits a flammable gas generated by the batteries to exit the housing without permitting water to enter the housing.

11. A battery powered flashlight, comprising:

a battery housing for holding a plurality of batteries each having positive and negative terminals;

a bulb;

socket means connected to the battery housing for holding the bulb;

a reflector surrounding the bulb; and

means mounted in the battery housing for supporting the batteries so that only if the batteries are correctly polarized will a circuit be completed to allow current from the batteries to energize the bulb, including a plurality of negative conductive contact members configured so that they will not make electrical contact with a positive terminal of any of the plurality of batteries when they are fully inserted into the housing.

12. A battery powered flashlight, comprising:

a battery housing having a hollow interior;

a bulb;

a reflector surrounding and supporting the bulb;

a cylindrical barrel twistable over a cylindrical forward neck of the battery housing, the barrel surrounding the reflector and supporting a lens adjacent the bulb;

a carriage slidable into and out of the hollow interior of the battery housing for supporting a plurality of batteries each having positive and negative terminals so that only if the batteries are correctly polarized can a circuit be completed to allow an electrical current from the batteries to energize the bulb; and

an electrical circuit including an ON/OFF switch actuated by twisting the barrel for connecting the bulb to the batteries supported by the carriage for energizing and de-energizing the bulb.

13. A battery powered flashlight, comprising:

a generally elongate cylindrical battery housing;

a bulb;

a reflector surrounding and supporting the bulb;

a cylindrical barrel twistable over a cylindrical forward neck of the battery housing, the barrel surrounding the reflector and supporting a lens adjacent the bulb;

an elongated carriage slidable into and out of the battery housing for supporting a plurality of generally cylindrical batteries so that only if the batteries are correctly polarized can a circuit be completed to allow current from the batteries to energize the bulb, the carriage having plurality of sub-compartments defined by opposite end walls and at least one divider, the compartments being dimensioned for receiving and holding the batteries in an end-to-end relationship, the carriage further having at least one elongate conductor running between the end walls of the carriage substantially along an entire length of the carriage for providing an electrical connection to a terminal of a rearmost one of the batteries; and

an ON/OFF switch actuated by rotating the barrel relative to the neck to make and break an electrical contact in a conductive path that includes the elongate conductor rug between the end walls of the carriage.

14. A flashlight according to claim 13 and further comprising a vent port assembly in the battery housing that permits a flammable gas generated by the batteries to exit the housing without permitting water to enter the housing.

15. A flashlight according to claim 13 and further comprising an elastomeric O-ring surrounding the neck for providing a watertight seal between the barrel and the neck of the housing.

16. A flashlight according to claim 13 wherein the divider is configured to provide an electrical connection only between a negative terminal and a positive terminal of an adjacent set of ends of a pair of the batteries.

17. A battery powered flashlight, comprising:

an elongate tubular battery housing defining a hollow interior and having a closed rearward end and a forward open end;

a bulb;

a reflector surrounding and supporting the bulb;

a cylindrical barrel threadable over a cylindrical forward neck at the open end of the battery housing to seal the interior in a watertight fashion, the barrel surrounding the reflector;

an elongated carriage slidable into and out of the interior of the battery housing through the open end for supporting a plurality of generally cylindrical batteries in an end-to-end series relationship, the carriage having at least one elongate conductor running substantially along an entire length of the carriage for providing an electrical connection to a terminal of a rearmost one of the batteries; and

the barrel and neck being configured so that by rotating the barrel a circuit including the bulb, the batteries and the elongate conductor can be made and broken to energize and de-energize the bulb, respectively.

18. A flashlight according to claim 17 wherein the tubular battery housing and the carriage are configured to prevent the carriage from being fully inserted into the battery housing in a wrong orientation.