Surface-contact connector

• US 5,904,597 A
• Filed: 03/17/1997
• Issued: 05/18/1999
• Est. Priority Date: 03/22/1996
• Status: Expired due to Fees

• Current Assignee: KEL Corporation (Koninklijke Philips N.V.)
• Original Assignee: KEL Corporation (Koninklijke Philips N.V.)
• Inventors: Doi, Etsuro, Kitamura, Shigeyasu
• Primary Examiner(s): PAUMEN, GARY F
• Application Number:
  US08/819,613
• Time in Patent Office: 792 Days
• Field of Search: 439/924.1, 439/660, 439/629
• US Class Current: 439/660
• CPC Class Codes: H01R 13/2442 with a single cantilevered beam
• CPC Class Codes: H01R 13/432 by stamped-out resilient tongue snapping behind shoulder in base or case

Abstract

A surface-contact connector comprises a plurality of terminals 50 and a housing 11. The terminals 50 are made of an electrically conductive, resilient material and are formed in an identical shape. These terminals 50 are retained in the housing 11 in a row. Each terminal 50 includes an anchoring portion 51, an resilient portion 54, and a contacting portion 55. The anchoring portion 51 is fixedly retained in the housing 11, and the resilient portion 54, which is capable of elastic deformation, extends from the anchoring portion 51. The contacting portion 55 is continuous from a front end of the resilient portion 54 to protrude in the direction of engagement with a part to be electrically connected to. The housing 11 is provided with protrusion-regulating portions 16 and 17 which meet with the resilient portions 54 or contacting portions 55 of the terminals to regulate the amounts of protrusion of the contacting portions 55 in the direction of the engagement.

Claims

1. A surface contact connector for effecting sequential connection to conductive pads arranged in a planar array on a mating connector comprising:

a housing molded in one piece of insulating plastic material having a bottom, circuit board engaging face and a front, mating face adjacent the circuit board engaging face, and front and rear housing walls bridged by a top housing wall forming a series of terminal receiving cavities, contact portion receiving apertures of differing heights and having closed upper ends extending up the front housing wall so that wall ponions defining the upper ends are of different heights above the circuit board engaging face;

a series of identically stamped and formed metal terminal strips in respective terminal receiving cavities, each terminal strip comprising;

a circuit board connecting portion adjacent the circuit board engaging face;

an anchoring portion in anchoring engagement with the housing adjacent the rear wall, anchoring the terminal in a respective housing cavity;

a U-shaped resilient portion having first and second spring arm portions connected at respective upper ends to a bight adjacent the top wall, the first spring arm portion extending upwardly, adjacent the rear wall, from the anchoring portion, and the second spring arm portion extending downwards from the bight adjacent the front wall; and

, a mating contact portion extending transversely from a free end of the second spring arm portion and having a mating tip protruding out from the aperture in a mating direction, one of the second spring arm portion and a pan of the mating contact portion located between the tip and the second spring arm portion, being in upwardly pressing engagement with a respective upper end wail portion of a respective aperture so that at least some of said contact portions protrude in a horizontal direction of mating engagement by different amounts and are located at different heights above the circuit board whereby engagement of the mating connector with respective contact portions by movement of the mating connector toward the mating face in both horizontal and downward directions will cause respective contact portions to swing downward and rearward away from respective and wall portions thereby effecting sequential connection to conductive pads of the mating connector.

2. A surface contact connector according to claim 1 wherein the anchoring portions comprise respective locking lances which diverge downwardly to respective free ends which engage respective upwardly facing locking ledges in the rear wall of the housing, resisting downward displacement of the terminal from the housing during mating engagement.

3. A surface contact connector according to claim 1 wherein the contact portion comprises a strip portion extending from the second arm, looping upwardly and extending backwardly over itself to a rear end which is in engagement with the second spring arm portion, the backwardly extending portion providing the engagement with the upper end wall portion of the contact portion receiving aperture.

4. A surface contact connector according to claim 3 wherein the rear end is bent to extend along a forward side of the second spring arm portion.

5. A surface contact connector according to claim 3 wherein the backwardly extending portion is upwardly inclined.

6. A surface contact connector according to claim 2 wherein the contact portion comprises a strip portion extending from the second arm, looping upwardly and extending backwardly over itself to a rear end which is in engagement with the second spring arm portion, the backwardly extending portion providing the engagement with the upper end wall portion of the contact portion receiving aperture.