Apparatus for setting a gap between glass substrates

• US 5,904,801 A
• Filed: 06/27/1997
• Issued: 05/18/1999
• Est. Priority Date: 06/28/1996
• Status: Expired due to Fees

• Current Assignee: Sintokogio Limited
• Original Assignee: Sintokogio Limited
• Inventors: Takagi, Shigeyuki, Kondou, Takashi, Furukawa, Kyouji
• Primary Examiner(s): SELLS, JAMES D
• Application Number:
  US08/883,678
• Time in Patent Office: 690 Days
• Field of Search: 156/99, 156/104, 156/105, 156/107, 156/285, 156/381, 156/382, 156/580, 156/286
• US Class Current: 156/382
• CPC Class Codes: B32B 37/1018 using only vacuum
• CPC Class Codes: B32B 37/1054 Regulating the dimensions of the laminate, e.g. by adjusting the nip or platen gap
• CPC Class Codes: G02F 1/1339 Gaskets; Spacers; Sealing of cells

Abstract

An apparatus for setting a gap of a glass panel (W) having two glass substrates (20, 21) is disclosed. It includes an annular spacer (12) for surrounding the glass panel (W), a supporting plate (11) for supporting the glass panel and the annular spacer, the width of the supporting plate being greater than that of the annular spacer, a pair of opposing columns (2, 2A) for receiving the supporting plate (11), a flexible sheet (14) disposed on the annular spacer, the width of the sheet being greater than that of the annular spacer so as to be associated with the supporting plate to enclose the glass panel, means (13, 15, 16) for defining a closed space between the supporting plate (11) and the flexible sheet (14), a passage (8) in fluid communication with the closed space, and means (9) connected to the passage for evacuating the closed space.

Claims

1. An apparatus for setting a gap of a glass panel having two glass substrates, comprising:

an annular spacer for surrounding the glass panel;

a supporting plate for supporting the glass panel and the annular spacer, the width of the supporting plate being greater than that of the annular spacer;

a pair of opposing columns for receiving the supporting plate;

a flexible sheet disposed on the annular spacer, the width of the sheet being greater than that of the annular spacer so as to be associated with the supporting plate to enclose the glass panel;

means for defining a closed space between the supporting plate and the flexible sheet;

a passage in fluid communication with the closed space; and

means connected to the passage for evacuating the closed space.

2. The apparatus of claim 1, wherein the apparatus further includes a heat-conductive press plate disposed within the annular spacer and between the flexible sheet and the glass panel.

3. The apparatus of claim 1, wherein the passage is disposed outside the annular spacer, and the annular spacer has a passage therein.

4. The apparatus of claim 1, the means for defining the closed space including a suction pad which is pressed against the means for defining the closed space or the supporting plate, and the passage in fluid communication with the closed space being disposed in the suction pad.

5. The apparatus of claim 4, wherein the suction pad is disposed under the supporting plate, and wherein the initial level of the top of the suction pad is located slightly above the bottom of the supporting plate.

6. An apparatus for setting a gap of a glass panel having two glass substrates, comprising:

a heat-resistant and rigid holding plate for receiving the glass panel;

an annular spacer for surrounding the holding plate and the glass panel;

a supporting plate for supporting the glass panel, the holding plate, and the annular spacer, the width of the supporting plate being greater than that of the annular spacer;

a pair of opposing columns for receiving the supporting plate;

a press plate disposed on the glass panel so as to be associated with the holding plate to press the glass panel;

a flexible sheet disposed on the annular spacer and the glass panel, the width of the sheet being greater than that of the annular spacer so as to be associated with the supporting plate to enclose the glass panel;

means for defining a closed space between the supporting plate and the flexible sheet;

a passage in fluid communication with the closed space; and

means connected to the passage for evacuating the closed space.

7. The apparatus of claim 6, wherein the annular spacer has an extending portion that holds the glass panel.

8. The apparatus of claim 6, wherein the holding plate and the press plate have a rate of thermal expansion that is 0.05-3 times that of the glass panel.

9. The apparatus of claim 6, further including intermediate sheets disposed between the press plate and the glass panel and between the glass panel and the holding plate.

10. The apparatus of claim 9, wherein each intermediate sheet is any one of a fluoro-resin sheet, silicon-rubber sheet, glass-cloth sheet, fluoro-resin impregnated glass-cloth sheet, or porous fluoro-resin sheet.

11. The apparatus of claim 9, wherein the spacer has an upper extending portion and a lower portion, and wherein the lower portion has a thickness that is about 0.2 mm greater than the total thickness of the holding plate and the intermediate sheets.

12. The apparatus of claim 9, wherein the spacer has an upper extending portion, the upper extending portion having a thickness within a range of plus or minus 1 mm of the total thickness of the press plates and the intermediate sheets.