Light reflectant surface in a recessed cavity substantially surrounding a compact fluorescent lamp

• US 5,905,594 A
• Filed: 09/10/1996
• Issued: 05/18/1999
• Est. Priority Date: 01/06/1995
• Status: Expired due to Term

• Current Assignee: Intelligent Security Systems Incorporated, W. L. Gore & Associates (W.L. Gore & Associates)
• Original Assignee: W. L. Gore & Associates (W.L. Gore & Associates)
• Inventors: Minor, Raymond B., McGregor, Gordon L., Hannon, Gregory E.
• Primary Examiner(s): Spyrou, Cassandra
• Assistant Examiner(s): SIKDER, MOHAMMAD YUNUS
• Application Number:
  US08/711,769
• Time in Patent Office: 980 Days
• Field of Search: 359/599, 359/515, 359/850, 359/851, 362/341, 428/315.5, 428/311.1, 428/314.7
• US Class Current: 359/599
• CPC Class Codes: B29K 2027/18 PTFE, i.e. polytetrafluorethene , e.g. ePTFE, i.e. expanded polytetrafluorethene
• CPC Class Codes: C08L 27/18 Homopolymers or copolymers or tetrafluoroethene
• CPC Class Codes: F21V 7/24 characterised by the material
• CPC Class Codes: G02B 1/04 made of organic materials, e.g. plastics G02B1/08 takes precedence
• CPC Class Codes: G02B 5/0247 by means of voids or pores
• CPC Class Codes: G02B 5/0268 characterized by the fabrication or manufacturing method
• CPC Class Codes: G02B 5/0284 used in reflection
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y10T 428/249962 Void-containing component has a continuous matrix of fibers only [e.g., porous paper, etc.]
• CPC Class Codes: Y10T 428/249978 Voids specified as micro

Abstract

The present invention is an improved reflector for use in a compact fluorescent lamp (CFL) luminaire and a luminaire incorporating such a reflector. The present invention achieves significantly improved light output from a CFL by employing a reflector of expanded polytetrafluoroethylene. Not only is light output improved over presently employed CFL luminaire reflectors, providing more light and/or allowing for less energy usage, but the luminaire of the present invention also produces a more pleasing light output.

Claims

1. A method of providing improved diffuse reflectivity of light in a luminaire containing a lamp comprising;

providing a reflectant material comprising a structure of expanded polytetrafluoroethylene having polymeric nodes interconnected by thread-like fibrils emerging from the nodes and defining microporous voids therein, with the reflectant material having a diffuse reflectance of greater that 94%;

mounting the reflectant material in a recessed cavity of a luminaire to substantially surround the lamp so as to cause light energy to reflect off it;

the recessed cavity having an aperture to depth ratio of equal to or less than 2.0.

2. The method of claim 1 that further comprises providing a reflectant material that has a diffuse reflectance of greater than 95%.

3. The method of claim 1 that further comprises providing a reflectant material that has a diffuse reflectance of greater than 96%.

4. The method of claim 1 that further comprises providing a reflectant material that has a diffuse reflectance of greater than 97%.

5. The method of claim 1 that further comprises providing a reflectant material that has a diffuse reflectance of greater than 98%.

6. The method of claim 1 that further comprises providing a reflectant material that has a diffuse reflectance of greater than 99%.

7. The method of claim 1 that further comprises providing a recessed cavity having an aperture to depth ratio of less than 1.5.

8. The method of claim 1 that further comprises providing a recessed cavity having an aperture to depth ratio of less than 1.0.

9. The method of claim 1 that further comprises providing an expanded polytetrafluoroethylene sheet that is flexible and is molded to fit within the luminaire.

10. The method of claim 1 that further comprises providing a reflectant material having a thickness of less than about 3 mm.

11. The luminaire of claim 1 wherein the lamp is a compact fluorescent lamp.

12. A luminaire comprising

at least one lamp mounted in the luminaire;

at least one sheet of expanded polytetrafluoroethylene (PTFE) comprising a structure of nodes interconnected by thread-like fibrils emerging from the nodes and having a reflectance of greater that 94%;

mounting the reflectant material in a recessed cavity of the luminaire to substantially surround the lamp so as to cause light energy to reflect off it;

the recessed cavity having an aperture to depth ratio of equal to or less than 2.0.

13. The luminaire of claim 12 wherein the recessed cavity has an aperture to depth ratio of less than 1.5.

14. The luminaire of claim 12 wherein the recessed cavity has an aperture to depth ratio of less than 1.0.

15. The luminaire of claim 12 wherein the reflectant material has a reflectance greater than 95%.

16. The luminaire of claim 12 wherein the reflectant material has a reflectance greater than 96%.

17. The luminaire of claim 12 wherein the reflectant material has a reflectance greater than 97%.

18. The luminaire of claim 12 wherein the reflectant material has a reflectance greater than 98%.

19. The luminaire of claim 12 wherein the reflectant material has a reflectance greater than 99%.

20. The luminaire of claim 12 wherein the expanded polytetrafluoroethylene is flexible and is molded to fit within the luminaire.

21. The luminaire of claim 12 wherein the reflectant material has a thickness of less than about 3 mm.

22. The luminaire of claim 12 wherein the lamp is a compact fluorescent lamp.

23. A luminaire comprising

at least one compact fluorescent lamp mounted in the luminaire;

a reflectant cavity comprising expanded polytetrafluoroethylene having a structure of polymeric nodes interconnected by thread-like fibrils emerging from the nodes and having a reflectance of greater than 94%;

the reflectant cavity of the luminaire substantially surrounding the compact fluorescent lamp so as to cause light energy to reflect off it;

the reflectant cavity having an aperture to depth ratio of equal to or less than 2.0.

24. The luminaire of claim 23 wherein the reflectant cavity has a reflectance greater than 98%.

25. The luminaire of claim 23 wherein the reflectant cavity has a reflectant greater than 98%.