Laser-assisted milling process

• US 5,906,459 A
• Filed: 06/11/1997
• Issued: 05/25/1999
• Est. Priority Date: 06/20/1996
• Status: Expired due to Term

• Current Assignee: Etat Francais, Safran Aircraft Engine Company
• Original Assignee: Etat Francais, Societe Nationale D'Etude Et De Construction De Moteurs D'Aviation
• Inventors: Thomas, Thierry, Vigneau, Joel Olivier
• Primary Examiner(s): Pitts, Andrea L.
• Assistant Examiner(s): KIRKMAN, CHRISTOPHER HUNTER
• Application Number:
  US08/873,082
• Time in Patent Office: 713 Days
• Field of Search: 219/121.65, 219/121.66, 219/121.85, 219/121.6, 408/19, 409/132, 409/135, 409/136, 409/139
• US Class Current: 409/132
• CPC Class Codes: B23C 3/00 Milling particular work; Special milling operations; Machines therefor milling gear-teeth B23F, heat assisted machining B23P25/00
• CPC Class Codes: B23P 25/006 Heating the workpiece by laser during machining
• CPC Class Codes: Y10T 409/303808 including infeeding
• CPC Class Codes: Y10T 409/303976 with means to control temperature or lubricate

Abstract

In a laser-assisted milling process at least one laser beam is directed onto the workpiece immediately upstream of the milling tool so as to heat at least one zone of the workpiece parallel to the cutting profile produced by the milling tool, and the laser beam is moved longitudinally over the workpiece in the same direction and at the rate of advance as the milling tool is moved longitudinally over the workpiece. The heated zone may be disposed immediately upstream of either or both of the points at which the cutting edge of the tool enters and exits the cutting zone of the workpiece, or it may be a zone parallel to the cutting profile and of a width equal to that of the cutting zone.

Claims

1. A laser-assisted milling process for machining a plane surface on a workpiece comprising the steps of:

(a) bringing a milling tool having at least one cutting edge into contact with said workpiece whereby a rotation of said milling tool brings said at least one cutting edge into engagement with a cutting zone of said workpiece having an entry point and an exit point;

(b) moving said milling tool over said workpiece at a predetermined rate of advance in a longitudinal direction parallel to a plane surface machined by said milling tool and perpendicular to said cutting zone;

(c) directing at least one laser beam onto said workpiece immediately upstream of said milling tool in said longitudinal direction during a milling operation so as to heat at least one zone of the workpiece parallel to a predetermined cutting profile; and

,

(d) moving said at least one laser beam longitudinally over said workpiece in said longitudinal direction, at said predetermined rate of advance of said milling tool and perpendicular to said cutting zone.

2. The laser-assisted milling process according to claim 1, wherein said workpiece is heated by said at least one laser beam in a critical zone disposed immediately upstream of said entry point of said at least one cutting edge into said cutting zone of said workpiece.

3. The laser-assisted milling process according to claim 1, wherein said workpiece is heated by said at least one laser beam in a critical zone disposed immediately upstream of said exit point of said at least one cutting edge from said cutting zone of said workpiece.

4. The laser-assisted milling process according to claim 1, wherein said workpiece is heated by said at least one laser beam in first and second critical zones, the first critical zone disposed immediately upstream of said entry point of said at least one cutting edge into said cutting zone of said workpiece, and the second critical zone disposed immediately upstream of said exit point of said at least one cutting edge from said cutting zone.

5. The laser-assisted milling process according to claim 1, wherein said workpiece is heated by said at least one laser beam immediately upstream of said milling tool in a zone parallel to said predetermined cutting profile and at a width equal to a width of said cutting zone.