Ultrasound system and method of administering ultrasound including a plurality of multi-layer transducer elements

• US 5,906,580 A
• Filed: 05/05/1997
• Issued: 05/25/1999
• Est. Priority Date: 05/05/1997
• Status: Expired due to Fees

• Current Assignee: Creare Incorporated
• Original Assignee: Creare Incorporated
• Inventors: Onishi, Shinzo, Kynor, David, Kline-Schoder, Robert
• Primary Examiner(s): Jaworski, Francis J.
• Assistant Examiner(s): Imam, Ali M.
• Application Number:
  US08/851,143
• Time in Patent Office: 750 Days
• Field of Search: 600/447, 600/459, 600/443, 600/439, 600/467, 600/463, 128/903
• US Class Current: 600/459
• CPC Class Codes: B06B 1/064 with multiple active layers

Abstract

An ultrasonic imaging system capable of transmitting and receiving ultrasound over a wide frequency range, i.e., 500 KHz-300 MHz. Ultrasound may be transmitted from a single transducer array at multiple frequencies simultaneously or sequentially via separate, acoustically isolated transducer elements, each having a unique resonant frequency. Signal-to-noise ratio may be enhanced through use of multiple piezoelectric layer transmit transducer elements and single piezoelectric layer receive transducer elements, both on a single transducer array. Aspect ratios approaching unity for transducer elements of the array may be obtained, which can be used to reduce grating lobes. Sparsely populated transducer arrays are included in the imaging system. Methods of ultrasound imaging and ultrasound therapy obtainable with the present imaging system are included in the invention.

Claims

1. An ultrasonic imaging system comprising:

a. a source for providing a first signal; and

b. a transducer array connected to said source for providing ultrasonic energy in response to said first signal, wherein said ultrasonic energy has a resonant frequency greater than 5 MHz and said transducer array has a plurality of multilayer transducer elements, each having an electrical impedance of less than 100 Ohms.

2. An ultrasonic imaging system according to claim 1, wherein said ultrasonic energy has a frequency greater than 15 MHz and said transducer array has an electrical impedance of less than 100 Ohms.

3. A system according to claim 1, wherein said transducer array provides an output signal in response to receipt of ultrasonic energy reflected off a target, said output signal containing information regarding the configuration of said target, the system further comprising:

c. display means connected to said transducer array for providing a representation of features of said target based on said information in said output signal.

4. A system according to claim 1, wherein said transducer array has a plurality of transducer elements, each having height, width and length dimensions, wherein said length dimension is no more than five times said width dimension.

5. A system according to claim 4, wherein said width dimension is equal to half said height dimension.

50. A system according to claim 1, wherein said transducer array has an axis and said plurality of multilayer transducer elements are positioned to surround said axis.

51. A system according to claim 50, wherein at least one of said plurality of multilayer transducer elements is curved.

58. A system according to claim 1, wherein at least one of said plurality of multilayer transducer elements has a layer of PZT.

6. A ultrasonic imaging system comprising:

a. a source for providing first and second signals; and

b. a transducer array connected to said source, said array including;

i. a plurality of first multilayer transducer elements for providing ultrasonic energy at a first resonant frequency in response to said first signal; and

ii. a plurality of second multilayer transducer elements for providing ultrasonic energy at a second resonant frequency in response to said second signal; and

c. wherein said plurality of first transducer elements is acoustically isolated from said plurality of second transducer elements.

7. A system according to claim 6, wherein said transducer array provides a third signal in response to receipt of ultrasonic energy reflected off a target, the system further comprising:

c. a processor connected to said transducer array for providing an image signal based on information contained in said third signal; and

d. image depiction means connected to said processor for providing a representation of said target based on information contained in said image signal.

8. A system according to claim 7, wherein said image depiction means is a visual display device.

9. A system according to claim 6, wherein said first and second resonant frequencies are spaced by more than 15 MHz.

10. A system according to claim 6, wherein said first resonant frequency is less than 0.3 times the average of said first and second frequencies and said second resonant frequency is more than 1.7 times the average of said first and second frequencies.

52. A system according to claim 6, wherein said transducer array has an axis and said plurality of multilayer transducer elements are positioned to surround said axis.

53. A system according to claim 52, wherein at least one of said plurality of multilayer transducer elements is curved.

11. An ultrasonic imaging system comprising:

a. a source for providing a first signal having an electrical impedance of less than 100 Ohms; and

b. a transducer array connected to said source for providing ultrasonic energy in response to said first signal, said transducer array having at least two transducer elements, a resonant frequency greater than 5 MHz and an electrical impedance that substantially matches said electrical impedance of said source.

12. A system according to claim 11, wherein said resonant frequency is greater than 10 MHz.

13. An ultrasonic imaging system comprising:

a. a source for providing drive signals; and

b. a transducer array connected to said source for providing ultrasonic energy in response to said drive signals, wherein said array includes a plurality of elements, at least one of which has a single layer of piezoelectric material and at least one of which has a plurality of layers of piezoelectric material, further wherein at least one of said elements has a resonant frequency of more than 10 MHz.

14. A system according to claim 13, wherein at least one of said elements has a resonant frequency of more than 15 MHz.

15. A system according to claim 13, wherein said piezoelectric material is PZT.

16. A system according to claim 13, wherein said elements having a plurality of layers of piezoelectric material provide said ultrasonic energy, further wherein said elements having a single layer of piezoelectric material provide an output signal in response to receipt of ultrasonic energy.

54. A system according to claim 13, wherein said transducer array has an axis and said plurality of multilayer transducer elements are positioned to surround said axis.

55. A system according to claim 54, wherein at least one of said plurality of multilayer transducer elements is curved.

17. An ultrasonic imaging system comprising:

a. a source for providing a first signal; and

b. a transducer array connected to said source for providing ultrasonic energy in response to said first signal, further wherein said array has a plurality of multilayer transducer elements, each having a height, width and length dimension, wherein at least one of said width and length dimensions is less than 50 microns.

18. A system according to claim 17, wherein at least one of said width and length dimensions does not exceed 25 microns.

19. An ultrasonic imaging system comprising:

a. a source for providing a first signal; and

b. a transducer array connected to said source, said array having;

i. a plurality of elements, each for providing ultrasonic energy in response to said first signal;

ii. a plurality of element regions, each of which may contain a corresponding respective one of said plurality of elements; and

iii. wherein at least one of said plurality of element regions does not contain one of said plurality of elements.

20. A system according to claim 19, wherein said transducer array has X element regions and Y elements, wherein the ratio of X/Y is 0.75 or less.

21. A system according to claim 20, wherein said ratio is 0.25 or less.

22. An ultrasonic imaging system comprising:

c. a source for providing a first signal; and

d. a transducer array connected to said source, said array having a plurality of elements for providing ultrasonic energy in response to said first signal, each having a length, width and height, wherein said length is no more than 5 times said width, further wherein at least one of said elements provides said ultrasonic energy at a frequency greater than 10 MHz.

23. A system according to claim 22, wherein said length is about equal to said width.

24. A system according to claim 22, wherein said array is a 2-D array.

25. A system according to claim 22, wherein said array is a 1.5-D array.

26. A system according to claim 22, wherein said array is a 1-D array.

27. An ultrasonic imaging system comprising:

a. a beamformer for providing a first signal;

b. a processor connected to said beamformer;

c. a probe connected to said beamformer, said probe having an ultrasonic transducer array having a plurality of transducer elements, at least one of which elements has multiple layers of piezoelectric material and an electrical impedance of less than 100 Ohms, wherein said at least one element provides ultrasonic energy having a frequency of more than 5 MHz in response to said first signal;

d. user controls connected to said processor; and

e. a display connected to said processor.

28. A system according to claim 27, wherein said ultrasonic energy has a frequency of more than 10 MHz.

56. A system according to claim 27, wherein said transducer array has an axis and said plurality of multilayer transducer elements are positioned to surround said axis.

57. A system according to claim 56, wherein at least one of said plurality of multilayer transducer elements is curved.

29. A method of administering ultrasound comprising the steps of:

a. providing an ultrasound transducer array including;

i. a plurality of first transducer elements for providing a first ultrasound signal, said plurality of first transducer elements each having a first resonant frequency;

ii. a plurality of second transducer elements for providing a second ultrasound signal, said plurality of second resonant frequency that is different than said first resonant frequency;

iii. wherein at least one of said plurality of first transducer elements and/or said plurality of second transducer elements has more than one layer of piezoelectric material;

b. providing said first ultrasound signal from said transducer array;

c. providing said second ultrasound signal from said transducer array; and

d. wherein one of said first and second resonant frequencies is greater than 10 MHz.

30. A method according to claim 29, wherein one of said first and second resonant frequencies is greater than 15 MHz.

31. A method according to claim 29, wherein one of said first and second resonant frequencies is greater than 20 MHz.

32. A method according to claim 29, wherein said first resonant frequency differs by at least 15 MHz from said second resonant frequency.

33. A method according to claim 29, wherein said first resonant frequency is less than 0.3 times the average of said first and second resonant frequencies and said second resonant frequency is more than 1.7 times the average of said first and second resonant frequencies.

34. A method according to claim 29, wherein said second resonant frequency is higher than said first resonant frequency.

35. A method according to claim 29, wherein said step b involves providing said first ultrasound signal so as to intercept a section of a body.

36. A method according to claim 35, wherein said step c involves providing said second ultrasound signal at a frequency causing cavitation in said section of said body.

37. A method according to claim 35, further comprising the step, prior to said step a, of providing to said section of said body a therapeutic agent that changes state when exposed to ultrasound energy having a frequency equal to the resonant frequency of one of said first and second ultrasound signals.

38. A method according to claim 35, further comprising the step, prior to said step a, of providing to said section of said body a therapeutic agent, the transdermal transport of which is enhanced when exposed to ultrasound energy having a frequency equal to the frequency of said second ultrasound signal.

39. A method according to claim 35, further wherein said step b involves forming and steering said second ultrasound signal relative to said section of said body so as to provide treatment to tissue in said section.

40. A method according to claim 39, wherein said treatment is ablation of said tissue.

41. A method according to claim 39, wherein said treatment is incision of said tissue.

42. A method according to claim 39, wherein said treatment is heating of said tissue.

43. A method of administering ultrasound comprising the steps of:

a. providing an ultrasound transducer array proximate a target, said array including;

i. a plurality of first transducer elements for providing a first ultrasound signal, said plurality of first transducer elements each having a first resonant frequency;

ii. a plurality of second transducer elements for receiving a second ultrasound signal, said plurality of second transducer each having a second resonant frequency that is different than said first resonant frequency;

b. providing said first ultrasound signal from said transducer array so as to intercept and reflect off said target thereby forming said second ultrasound signal;

c. receiving said second ultrasound signal with said transducer array; and

d. wherein one of said first and second resonant frequencies is greater than 10 MHz.

44. A method according to claim 43, further comprising the step, prior to said step a, of adding a contrast agent to said section that reflects ultrasound energy in a harmonic of one of said first and second resonant frequencies.

45. A method according to claim 43, wherein one of said first and second resonant frequencies is greater than 15 Mhz.

46. A method according to claim 43, said second ultrasound signal containing information regarding the configuration of a target, the method further comprising the steps of:

e. providing a first signal with said ultrasound transducer array following receipt of said second ultrasound signal; and

f. generating a representation of the target based the information contained in said second ultrasonic signal.

47. A method according to claim 46, wherein said representation is three dimensional.

48. A method of ultrasonic imaging comprising the steps of:

a. generating a drive signal having an electrical impedance of less than 100 Ohms and a frequency of more than 5 MHz;

b. providing said drive signal to an ultrasonic transducer array having one or more multilayer transducer elements with an electrical impedance of less than 100 Ohms and a resonant frequency of more than 5 MHz; and

c. providing ultrasonic energy with said ultrasonic transducer in response to said drive signal.

49. A method according to claim 48, wherein said step a involves generating said drive signal at a frequency of more than 10 MHz and said step b involves providing said drive signal to an ultrasonic transducer array having a resonant frequency of more than 10 MHz.

59. An ultrasonic imaging system comprising:

a. a source for providing first and second signals; and

b. a transducer array connected to said source, said array including;

i. a plurality of first transducer elements for providing ultrasonic energy at a first resonant frequency in response to said first signal; and

ii. a plurality of second transducer elements for providing ultrasonic energy at a second resonant frequency in response to said second signal; and

c. wherein said plurality of first transducer elements is acoustically isolated from said plurality of second transducer elements and wherein said first and second resonant frequencies are spaced by more than 15 MHz.

60. An ultrasonic imaging system comprising:

a. a source for providing first and second signals; and

b. a transducer array connected to said source, said array including;

i. a plurality of first transducer elements for providing ultrasonic energy at a first resonant frequency in response to said first signal; and

ii. a plurality of second transducer elements for providing ultrasonic energy at a second resonant frequency in response to said second signal; and

c. wherein said plurality of first transducer elements is acoustically isolated from said plurality of second transducer elements and wherein said first resonant frequency is less than 0.3 times the average of said first and second frequencies and said second resonant frequency is more than 1.7 times the average of said first and second frequencies.