Stitching devices for heart valve replacement surgery

• US 5,908,428 A
• Filed: 09/19/1997
• Issued: 06/01/1999
• Est. Priority Date: 05/27/1997
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Zlock, Stephen W., Scirica, Paul A.
• Primary Examiner(s): Jackson, Gary
• Application Number:
  US08/932,569
• Time in Patent Office: 620 Days
• Field of Search: 606/147-148, 206/63.3, 206/339, 206/340, 221/113, 221/119, 221/191, 222/144
• US Class Current: 606/139
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 17/0485 Devices or means, e.g. loops, for capturing the suture thread and threading it through an opening of a suturing instrument or needle eyelet
• CPC Class Codes: A61B 17/0491 Sewing machines for surgery
• CPC Class Codes: A61B 17/0625 the needle being specially adapted to interact with the manipulator, e.g. being ridged to snap fit in a hole of the manipulator A61B17/06109 takes precedence
• CPC Class Codes: A61B 2017/0404 Buttons
• CPC Class Codes: A61B 2017/0458 Longitudinal through hole, e.g. suture blocked by a distal suture knot
• CPC Class Codes: A61B 2017/0464 for soft tissue
• CPC Class Codes: A61B 2017/0472 Multiple-needled, e.g. double-needled, instruments
• CPC Class Codes: A61B 2017/0479 Packages or dispensers for MIS suturing instruments
• CPC Class Codes: A61B 2017/06009 having additional means for releasably clamping the suture to the needle, e.g. actuating rod slideable within the needle
• CPC Class Codes: A61B 2017/06047 located at the middle of the needle
• CPC Class Codes: A61B 2017/0609 having sharp tips at both ends, e.g. shuttle needle alternately retained and released by first and second facing jaws of a suturing instrument MIS suturing instruments A61B17/0469; jaws of MIS forceps A61B2017/2926

Abstract

There are provided surgical suturing apparatus or stitching devices particularly suited for use in suturing artificial heart valves to heart tissue during heart valve replacement surgery. The disclosed apparatus include a stationary jaw oriented at a predetermined angle relative to the apparatus to facilitate suturing through the artificial valve in a direction generally parallel to the axis of the valve. One embodiment of the stitching device utilizes a pair of surgical needles or incision members joined by a single length of suture material. There are also disclosed disposable loading units for providing suture - needle assemblies to the suturing apparatus. Also disclosed are methods of suturing an artificial heart valve to heart tissue using the disclosed apparatus.

Claims

1. A surgical suturing instrument for use in heart valve replacement surgery comprising:

a housing having an elongated body portion extending distally therefrom;

a first jaw mounted on a distal end of the body portion and oriented at a predetermined angle relative to a longitudinal axis of the body portion, the predetermined angle being greater than 0°

;

a second jaw, the second jaw movable between a first position adjacent the first jaw and a second position spaced apart from the first jaw;

at least one handle pivotally mounted to the housing, at least the second jaw movable in response to actuation of the handle;

a securing mechanism for alternately engaging and releasing a surgical needle within at least one of the first and second jaws; and

the surgical needle having a curved body portion, an elongated penetrating portion extending from one end of the body portion and a pointed portion extending from an opposite end of the body portion, the needle being received in one of the first and second jaws.

2. The surgical suturing instrument as recited in claim 1, wherein the predetermined angle is approximately 60°

.

3. The surgical suturing instrument as recited in claim 1, wherein the second jaw moves through an arc of approximately 50°

relative to the first jaw in response to actuation of the at least one handle.

4. A dual needle stitching device for use in surgery comprising:

a housing;

a body portion extending distally from the housing;

a first jaw mounted to a distal end of the body portion, the first jaw configured to receive a pair of surgical incision members therein;

a second jaw mounted to the distal end of the housing, the second jaw configured to receive the pair of surgical incision members therein;

at least one handle mounted on the housing, the second jaw movable relative to the first jaw in response to actuation of the at least one handle; and

a securing mechanism operable relative to the first jaw and the second jaw, the securing mechanism operable to alternately secure the pair of surgical incision members within the first jaw and the second jaw.

5. The dual needle stitching device as recited in claim 4, wherein the first jaw is oriented at a predetermined angle relative to a longitudinal axis of the body portion, the predetermined angle being greater than 0°

.

6. The dual needle stitching device as recited in claim 4, wherein the second jaw moves through an arc approximately 30°

relative to the first jaw in response to actuation of the at least one handle.

7. The dual needle stitching device as recited in claim 4, wherein the first and second jaws each define a pair of recesses therein for receipt of the pair of surgical incision members therein.

8. The dual needle stitching device as recited in claim 7, wherein the securing mechanism includes a needle securing blade movable within a slot in one of the first or second jaws, the slot intersecting both recesses in the respective jaw.

9. The dual needle stitching device as recited in claim 4, wherein at least one of the first and second jaws define a plurality of recesses therein for receipt of the pair of surgical incision members.

10. The dual needle stitching device as recited in claim 9, wherein the securing mechanism includes at least one blade movable within at least one of the first and second jaws to intersect a number of the plurality of recesses.

11. The dual needle stitching device as recited in claim 4, wherein the body portion has a curved portion.

12. A disposable loading unit for use with a surgical suturing apparatus having at least one jaw comprising:

a base;

apparatus receiving structure movably mounted on the base, the apparatus receiving structure configured to receive a distal end of a surgical suturing apparatus; and

a needle supply station on the base, the needle supply station having a needle support member movably mounted therein, the needle support member releasably holding at least one surgical needle.

13. The disposable loading unit as recited in claim 12, wherein the apparatus receiving structure is pivotally mounted on the base.

14. The disposable loading unit as recited in claim 13, wherein the needle support member is rotatably mounted on the base.

15. The disposable loading unit as recited in claim 12, wherein the needle support member is movable between a first position presenting a first surgical needle to the distal end of the surgical suturing apparatus and a second position presenting a second surgical needle to the distal end of the surgical suturing apparatus.

16. The disposable loading unit as recited in claim 12, wherein the apparatus receiving structure is movable within a first plane, and the needle support member is movable within a second plane substantially perpendicular to the first plane.

17. A disposable loading unit for use with a dual needle stitching device comprising:

a needle support having a plurality of needle supply stations thereon, each needle supply station configured to releasably retain a pair of surgical needles connected by a single length of suture material; and

a suture support affixed to the needle support, the suture support having at least one tube for receipt of the length of suture material.

18. The disposable loading unit as recited in claim 17, wherein each needle station of the plurality of needle stations has a center stud and first and second flexible arms adjacent the center stud, a first needle of the pair of surgical needles being retained between the first flexible arm and the stud and a second needle of the pair of surgical needles being retained between the second flexible arm and the stud.

19. A method of suturing an artificial heart valve to heart tissue comprising the steps of:

providing a suturing device having a first and a second jaw, at least one needle connected to a single length of suture material releasably retained within one of the first and second jaws;

providing an artificial heart valve having a cuff portion;

positioning the at least one needle adjacent heart tissue and the cuff portion of the valve;

closing the jaws to pierce the tissue and cuff portion with the at least one needle;

releasing the at least one needle from the one of the first and second jaws and grasping the at least one needle with the other of the first and second jaws; and

opening the first and second jaws to draw the length of suture material through the tissue and cuff portion.