Radiant electric heater arrangement

• US 5,908,571 A
• Filed: 04/10/1997
• Issued: 06/01/1999
• Est. Priority Date: 04/26/1996
• Status: Expired due to Fees

• Current Assignee: Ceramaspeed Limited (Zortech International Limited)
• Original Assignee: Ceramaspeed Limited (Zortech International Limited)
• Inventors: Scott, Richard Charles
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): PAIK, SANG YEOP
• Application Number:
  US08/833,882
• Time in Patent Office: 782 Days
• Field of Search: 219/445, 219/446, 219/448, 219/451, 219/452, 219/453, 219/464, 219/486, 219/489, 219/490, 219/492
• US Class Current: 219/457.1
• CPC Class Codes: H05B 3/74 Non-metallic plates , e.g. vitroceramic, ceramic or glassceramic hobs, also including power or control circuits
• CPC Class Codes: H05B 3/742 Plates having both lamps and resistive heating elements
• CPC Class Codes: H05B 3/746 Protection, e.g. overheat cutoff, hot plate indicator

Abstract

A radiant electric heater arrangement is provided for connection to a dual voltage supply which provides a first alternating current supply voltage and a second alternating current supply voltage higher than the first. The arrangement includes a heater having at least one heating element and a manually operable multiple discrete position switch means for manually selecting in sequence a predetermined number of discrete different power settings for the at least one heating element from the voltage supply. The arrangement further includes control means co-operating between the switch means and the supply whereby in each position of a first sequential series of discrete positions of the switch means the at least one heating element is selectively energisable from the first supply voltage in such a way that at least one selected proportion of half cycles in a predetermined number of half cycles of the first supply voltage is or are arranged for application to the at least one heating element, and further whereby in each position of a second sequential series of discrete positions of the switch means, following the first sequential series, the at least one heating element is selectively energisable from the second supply voltage in such a way that at least one selected proportion of half cycles in a predetermined number of half cycles of the second supply voltage is arranged for application to the at least one heating element. In this way a stepwise increase in power output from the heater is obtainable in operation from one position of the switch means to the next through the first and second sequential series of switch positions.

Claims

1. A radiant electric heater arrangement for connection to a dual voltage supply which provides a first alternating current supply voltage and a second alternating current supply voltage higher than the first, the arrangement comprising:

a heater having at least one heating element;

a manually operable multiple discrete position switch means for manually selecting in sequence a predetermined number of discrete different power settings for the at least one heating element from the voltage supply;

control means co-operating between the switch means and the supply whereby in each position of a first sequential series of discrete positions of the switch means the at least one heating element is selectively energisable from the first supply voltage in such a way that at least one selected proportion of half cycles in a predetermined number of half cycles of the first supply voltage is or are arranged for application to the at least one heating element;

and further whereby in each position of a second sequential series of discrete positions of the switch means, following the first sequential series, the at least one heating element is selectively energisable from the second supply voltage in such a way that at least one selected proportion of half cycles in a predetermined number of half cycles of the second supply voltage is arranged for application to the at least one heating element;

the arrangement being such that a stepwise increase in power output from the heater is obtainable in operation from one position of the switch means to the next through the first and second sequential series of switch positions.

2. A heater arrangement according to claim 1, wherein the at least one heating element comprises one or more elements selected from:

coiled bare resistance wire;

metal ribbon;

infra-red lamp(s);

molybdenum disilicide wire or strip.

3. A heater arrangement according to claim 2, wherein the metal ribbon is of corrugated form.

4. A heater arrangement according to claim 2, characterised in that the or each infra-red lamp comprises a tungsten filament inside an envelope containing a halogenated atmosphere.

5. A heater arrangement according to claim 2, wherein the at least one heating element is selected from an infra-red lamp and a molybdenum disilicide wire or strip, each of which is permanently connected in series with a second heating element.

6. A heater arrangement according to claim 5, wherein the second heating element is selected from coiled bare resistance wire and metal ribbon form.

7. A heater arrangement according to claim 5, wherein the second heating element serves as a ballast resistor to damp inrush current in the at least one lamp or molybdenum disilicide heating element.

8. A heater arrangement according to claim 1, wherein the dual voltage supply comprises an alternating current supply having at least two phases and in which the first alternating current supply voltage is obtained by connecting to a line for one supply phase and a neutral line and the second alternating current supply voltage is obtained by connecting to lines for two supply phases.

9. A heater arrangement according to claim 1, wherein in the first sequential series of discrete positions of the switch means the at least one heating element is selectively energisable from the first supply voltage in such a way that from one switch position to the next a selectively increased proportion of half cycles in a predetermined number of half cycles of the first supply voltage is arranged for application to the at least one heating element and in the second sequential series of discrete positions of the switch means, following the first sequential series, the at least one heating element is selectively energisable from the second supply voltage in such a way that from one switch position to the next in the second sequential series a selectively increased proportion of half cycles in a predetermined number of half cycles of the second supply voltage is arranged for application to the at least one heating element.

10. A heater arrangement according to claim 9, wherein a switch means having ten positions is provided;

a first alternating current supply voltage of substantially 120 volts and a second alternating current supply voltage of substantially 240 volts is arranged and in a first sequential series of six discrete positions the at least one heating element is selectively energisable from the first supply voltage such that;

a) in the first position, one half cycle in every seven half cycles of the first supply voltage is arranged for application to the at least one heating element;

b) in the second position, one half cycle in every five half cycles of the first supply voltage is arranged for application to the at least one heating element;

c) in the third position, one half cycle in every three half cycles of the first supply voltage is arranged for application to the at least one heating element;

d) in the fourth position, two half cycles in every four half cycles of the first supply voltage are arranged for application to the at least one heating element;

e) in the fifth position, two half cycles in every three half cycles of the first supply voltage are arranged for application to the at least one heating element;

f) in the sixth position, the first supply voltage in full and complete cyclic form is arranged for application to the at least one heating element;

and in a second sequential series of four discrete positions, following on from the first series and comprising positions seven to ten of the switch means, the at least one heating element is selectively energisable from the second supply voltage such that;

i) in the seventh position, one half cycle in every three half cycles of the second supply voltage is arranged for application to the at least one heating element;

ii) in the eighth position, two half cycles in every four half cycles of the second supply voltage are arranged for application to the at least one heating element;

iii) in the ninth position, two half cycles in every three half cycles of the second supply voltage are arranged for application to the at least one heating element;

iv) in the tenth position, the second supply voltage in full and complete cyclic form is arranged for application to the at least one heating element.

11. A heater arrangement according to claim 1, wherein in one or more positions of the switch means each sequence of a predetermined number of half cycles of the first or second supply voltage is separated into first and second proportions, the second proportion being different from the first proportion, with the first and second proportions following each other cyclically in sequence and each in predetermined ratio of total number of half cycles in each sequence.

12. A heater arrangement according to claim 11, wherein only the first or the second selected proportion of half cycles in each sequence results in the application of the supply voltage to the at least one heating element.

13. A heater arrangement according to claim 12, characterised in that a switch means having ten positions is provided;

a first alternating current supply voltage of substantially 230 volts and a second alternating current supply voltage of substantially 400 volts is arranged and in a first sequential series of seven discrete switch positions the at least one heating element is selectively energisable from the first supply voltage such that;

a) in the first position, one half cycle in every three half cycles of the first supply voltage is arranged for application cyclically to the at least one heating element for about 40 percent of a sequence of a predetermined number of half cycles, substantially no supply voltage being arranged to be applied to the at least one heating element during the remaining about 60 percent of each sequence;

b) in the second position, one half cycle in every three half cycles of the first supply voltage is arranged for application cyclically to the at least one heating element for about 55 percent of a sequence of a predetermined number of half cycles, substantially no supply voltage being arranged to be applied to the at least one heating element during the remaining about 45 percent of each sequence;

c) in the third position, one half cycle in every three half cycles of the first supply voltage is arranged for application cyclically to the at least one heating element for about 75 percent of a sequence of a predetermined number of half cycles, substantially no supply voltage being arranged to be applied to the at least one heating element during the remaining about 25 percent of each sequence;

d) in the fourth position, one half cycle in every three half cycles of the first supply voltage is arranged for continuous application to the at least one heating element;

e) in the fifth position, two half cycles in every three half cycles of the first supply voltage are arranged for application cyclically to the at least one heating element for about 40 percent of a sequence of a predetermined number of half cycles and one half cycle in every three half cycles of the first supply voltage is arranged for application to the at least one heating element during the remaining about 60 percent of each sequence;

f) in the sixth position, two half cycles in every three half cycles of the first supply voltage are arranged for continuous application to the at least one heating element;

g) in the seventh position, the first supply voltage in full and complete cyclic form is arranged for application to the at least one heating element;

and in a second sequential series of three discrete positions, following on from the first series and comprising positions eight to ten of the switch means, the at least one heating element is selectively energisable from the second supply voltage such that;

i) in the eighth position, two half cycles in every three half cycles of the second supply voltage are arranged for application cyclically to the at least one heating element for about 40 percent of a sequence of a predetermined number of half cycles and one half cycle in every three half cycles of the second supply voltage is arranged for application to the at least one heating element during the remaining about 60 percent of each sequence;

ii) in the ninth position, two half cycles in every three half cycles of the second supply voltage are arranged for continuous application to the at least one heating element;

iii) in the tenth position, the second supply voltage in full and complete cyclic form is arranged for application to the at least one heating element.

14. A heater arrangement according to claim 1, wherein the control means comprises a microprocessor-based control system.

15. A heater arrangement according to claim 14, wherein the control system is in association with a triac switching element.

16. A heater arrangement according to claim 1, wherein sequential selection of the switch positions results in a stepwise increase in power output from the at least one heating element, accompanied by a corresponding stepwise increase in intensity of visible light radiation from the at least one heating element.

17. A heater arrangement according to claim 16, wherein the at least one heating element comprises a lamp.

18. A radiant electric heater arrangement for connection to a dual voltage supply which provides a first alternating current supply voltage of substantially 120 volts and a second alternating current supply voltage of substantially 240 volts, the arrangement comprising:

a heater having at least one heating element;

a manually operable multiple discrete position switch means for manually selecting in sequence ten discrete different power settings for the at least one heating element from the voltage supply;

control means co-operating between the switch means and the supply whereby in each position of a first sequential series of six discrete positions of the switch means the at least one heating element is selectively energisable from the first supply voltage in such a way that;

a) in the first position, one half cycle in every seven half cycles of the first supply voltage is arranged for application to the at least one heating element;

b) in the second position, one half cycle in every five half cycles of the first supply voltage is arranged for application to the at least one heating element;

c) in the third position, one half cycle in every three half cycles of the first supply voltage is arranged for application to the at least one heating element;

d) in the fourth position, two half cycles in every four half cycles of the first supply voltage are arranged for application to the at least one heating element;

e) in the fifth position, two half cycles in every three half cycles of the first supply voltage are arranged for application to the at least one heating element;

f) in the sixth position, the first supply voltage in full and complete cyclic form is arranged for application to the at least one heating element;

and in a second sequential series of four discrete positions of the switch means, following on from the first sequential series and comprising positions seven to ten of the switch means, the at least one heating element is selectively energisable from the second supply voltage such that;

i) in the seventh position, one half cycle in every three half cycles of the second supply voltage is arranged for application to the at least one heating element;

ii) in the eighth position, two half cycles in every four half cycles of the second supply voltage are arranged for application to the at least one heating element;

(iii) in the ninth position, two half cycles in every three half cycles of the second supply voltage are arranged for application to the at least one heating element; and

(iv) in the tenth position, the second supply voltage in full and complete cyclic form is arranged for application to the at least one heating element.

19. A radiant electric heater arrangement for connection to a dual voltage supply which provides a first alternating current supply voltage of substantially 230 volts and a second alternating current supply voltage of substantially 400 volts, the arrangement comprising:

a heater having at least one heating element;

a manually operable multiple discrete position switch means for manually selecting in sequence ten discrete different power settings for the at least one heating element from the voltage supply;

control means co-operating between the switch means and the supply whereby in each position of a first sequential series of seven discrete positions of the switch means the at least one heating element is selectively energisable from the first supply voltage such that;

a) in the first position, one half cycle in every three half cycles of the first supply voltage is arranged for application cyclically to the at least one heating element for about 40 percent of a sequence of a predetermined number of half cycles, substantially no supply voltage being arranged to be applied to the at least one heating element during the remaining about 60 percent of each sequence;

b) in the second position, one half cycle in every three half cycles of the first supply voltage is arranged for application cyclically to the at least one heating element for about 55 percent of a sequence of a predetermined number of half cycles, substantially no supply voltage being arranged to be applied to the at least one heating element during the remaining about 45 percent of each sequence;

c) in the third position, one half cycle in every three half cycles of the first supply voltage is arranged for application cyclically to the at least one heating element for about 75 percent of a sequence of a predetermined number of half cycles, substantially no supply voltage being arranged to be applied to the at least one heating element during the remaining about 25 percent of each sequence;

d) in the fourth position, one half cycle in every three half cycles of the first supply voltage is arranged for continuous application to the at least one heating element;

e) in the fifth position, two half cycles in every three half cycles of the first supply voltage are arranged for application cyclically to the at least one heating element for about 40 percent of a sequence of a predetermined number of half cycles, and one half cycle in every three half cycles of the first supply voltage is arranged for application to the at least one heating element during the remaining about 60 percent of each sequence;

f) in the sixth position, two half cycles in every three half cycles of the first supply voltage are arranged for continuous application to the at least one heating element;

g) in the seventh position, the first supply voltage in full and complete cyclic form is arranged for application to the at least one heating element;

and in a second sequential series of three discrete positions of the switch means, following on from the first sequential series and comprising positions eight to ten of the switch means, the at least one heating element is selectively energisable from the second supply voltage such that;

i) in the eighth position, two half cycles in every three half cycles of the second supply voltage are arranged for application cyclically to the at least one heating element for about 40 percent of a sequence of a predetermined number of half cycles and one half cycle in every three half cycles of the second supply voltage is arranged for application to the at least one heating element during the remaining about 60 percent of each sequence;

ii) in the ninth position, two half cycles in every three half cycles of the second supply voltage are arranged for continuous application to the at least one heating element; and

iii) in the tenth position, the second supply voltage in full and complete cyclic form is arranged for application to the at least one heating element.

20. A heater arrangement according to claim 19, wherein the control system is in association with a triac switching element.