Alternator circuit for use in a liquid level control system

• US 5,909,352 A
• Filed: 05/29/1996
• Issued: 06/01/1999
• Est. Priority Date: 05/29/1996
• Status: Expired due to Term

• Current Assignee: S.J. Electro Systems, Inc.
• Original Assignee: S.J. Electro Systems, Inc.
• Inventors: Klabunde, Robert G., Ostlic, Mark R.
• Primary Examiner(s): FLEMING, FRITZ M
• Application Number:
  US08/654,829
• Time in Patent Office: 1,098 Days
• Field of Search: 361/167, 361/191, 361/194, 361/160, 361/166, 307/41
• US Class Current: 361/191
• CPC Class Codes: F04B 49/025 by means of floats
• CPC Class Codes: G05D 9/12 characterised by the use of electric means
• CPC Class Codes: H01H 47/00 Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current

Abstract

An alternator circuit for alternately operating one of first and second electrical load devices which uses a magnetic latch relay to perform the alternation. The circuit includes a first circuit means for supplying electrical energy from a source to one of said first and second electrical load devices, and magnetic latch relay alternating means having first and second states. The alternating means in a first state interconnects the first electrical load device to the first circuit means, and in the second state interconnects the second electrical load device to the first circuit means. One application of the inventive circuit is for use in controlling the level of liquid in a container within a predetermined range using 2 pumps.

Claims

1. An alternator circuit for changing between first and second states and alternately operating one of first and second electrical load devices;

comprising;

a) first circuit means for supplying electrical energy from a source to one of said first and second electrical load devices, and

b) magnetic latch relay alternating means having first and second states, the magnetic latch relay alternating means in a first state interconnecting the first electrical load device to the first circuit means, and in the second state interconnecting the second electrical load device to the first circuit means, wherein the magnetic latch relay alternating means is free of a capacitor used to change states, and wherein changing states takes less than approximately 50 milliseconds, the magnetic latch relay alternating means remaining in its existing state upon power failure.

2. The alternator circuit of claim 1 wherein the first and second electrical load devices are first and second pumps for use in controlling the level of liquid in a container within a predetermined range.

3. An alternator circuit for alternately operating one of first and second electrical load devices;

comprising;

first circuit means for supplying electrical energy from a source to one of said first and second electrical load devices;

magnetic latch relay alternating means having first and second states, the alternating means in a first state interconnecting the first electrical load device to the first circuit means, and in the second state interconnecting the second electrical load device to the first circuit means, wherein the first and second electrical load devices are first and second pumps for use in controlling the level of liquid in a container within a predetermined range;

a) the first circuit means is comprised of;

1) stop switch means (SS) and lead switch means (LS) to be closed and opened in predetermined sequences;

2) a first relay (CR1);

3) a second relay (CR2), and

b) the magnetic latch relay alternating means is comprised of;

1) a SET coil (CR3-S);

2) a RESET coil (CR3-R), and further wherein

c) CR1, which when energized will energize the first pump, is connected to the source through the SS and LS in series, and through CR3-R 1st contacts (64a) in series with CR2 normally closed (NC) 1st contacts (42a), the CR1 normally open (NO) contacts closing and NC contacts opening upon energization of CR1;

d) CR2, which when energized will energize the second pump, is connected to the source through the SS and LS in series, and through CR3-S 1st contacts (62a) in series with CR1 NC 1st contacts (28d), the CR2 NO contacts closing and NC contacts opening upon energization of CR2;

e) CR3-S is connected to the source through CR1 NO 2nd contacts (28b) in series with CR2 NC 2nd contacts (42b), the CR3-S contacts closing and the CR3-R contacts opening upon energization of CR3-S;

f) CR3-R is connected to the source through CR1 NC 3rd contacts (28f) in series with CR2 NO 3rd contacts (42d), the CR3-R contacts closing and the CR3-S contacts opening upon energization of CR3-R;

whereby when CR1 is energized contacts 28d open, 28b close, 28f open and pump 1 starts and CR3-S is energized, which opens contacts 64a and closes contacts 62a, placing the alternating means in the second state and interconnecting the second pump to the first circuit means, such that in the next sequence pump 2 starts first.

4. The alternator circuit of claim 3 further including:

a) a lag/alarm switch (AS), and wherein

b) CR1 is connected to the source through AS in series with CR3-R 2nd contacts (64b) and CR2 NO 4th contacts (42e);

c) CR2 is connected to the source through AS in series with CR3-S 2nd contacts (62b) and CR1 NO 4th contacts (28e);

whereby when CR1 is energized and pump 1 starts, contacts 28e close, and when CR3-S is energized, contacts 64b open and 62b close, so that when switch AS closes CR2 is energized and pump 2 starts.

5. The alternator circuit of claim 4 wherein:

a) CR1 is also connected to the source through SS and CR1 NO 5th contacts (28c);

b) CR2 is also connected to the source through SS and CR2 NO 5th contacts (42c);

whereby when CR1 is energized, contacts 28c are closed, continuing to energize CR1 when contacts 64a are opened, and when CR2 is energized, contacts 42c are closed, continuing to energize CR2 when contacts 62a are opened, but when the SS is opened CR1 and/or CR2 are de-energized, stopping pumps 1 and/or 2.

6. The alternator circuit of claim 5 further including alarm means.

7. The alternator circuit of claim 6 wherein the alarm means is comprised of a horn and a red beacon, and where the alarm means is activated when both pumps are running.

8. The alternator circuit of claim 6 wherein the alarm means is comprised of a horn and a red beacon, and where the alarm means is activated by an alarm switch closed by a fourth float.

9. The alternator circuit of claim 7 further including a silencer switch, which when pressed deactivates the horn.

10. The alternator circuit of claim 5 further including a lead/lag selector switch having center, lower and upper positions, such that when the selector switch is in the center position the pumps will alternate on successive cycles, when the selector switch is in the lower position, pump 1 will always be the lead pump while pump 2 will be the backup pump which starts when the AS switch closes, when the selector switch is in the upper position, pump 2 will always be the lead pump while pump 1 will be the backup pump which starts when the AS switch closes.

11. The alternator circuit of claim 3 wherein changing states takes approximately 50 milliseconds and where the circuit changes state and alternates the two loads during the time period when the current load is energized.

12. An alternator circuit for alternately operating one of first and second electrical load devices;

comprising;

a) a first relay (CR1) having four sets of contacts, normally open contacts (240), normally open contacts (228), normally closed contacts (234) and normally open contacts (230);

b) a second relay (CR2) having four sets of contacts, normally open contacts (212), normally open contacts (236), normally closed contacts (226) and normally open contacts (238);

c) a magnetic latch relay alternating means comprised of a SET coil (LR-S), a RESET coil (LR-R), and LR contact means;

d) CR1, which when energized will close contacts (210) to supply electrical energy from a source to a first electrical load device, is connected to the source through normally closed LR contacts (224) in series with normally closed second relay contacts (226), normally open first relay contacts (240), (228), and (230) closing and normally closed first relay contacts (234) opening when the first relay CR1 is energized;

e) CR1 also being connected to power through normally open first relay contacts (228);

f) CR2, which when energized will close contacts (212) to supply electrical energy from a source to a second electrical load device, is connected to the source through normally open LR contacts (232) in series with normally closed first relay contacts (234), normally open second relay contacts (212), (236), (238) closing and normally closed second relay contacts (226) opening when the second relay CR2 is energized;

g) CR2 also being connected to power through normally open second relay contacts (236);

h) LR-S is connected to CR1 through normally open first relay contacts (230), contacts 230 being closed when CR1 is energized, thereby energizing LR-S, which places the LR contacts in their SET positions by opening normally closed LR contacts (224) and closing normally open LR contacts (232);

i) LR-R is connected to CR2 through normally open second relay contacts (238), contacts 238 being closed when CR2 is energized, thereby energizing LR-R, which RESETS the LR contacts (232) and (224) to their normal positions,

whereby when CR1 is energized contacts 210 are closed causing the first load to energize, contacts 230 close energizing LR-S which SETS the LR contacts so that contacts 224 are opened and contacts 232 are closed, thereby alternating the relays CR1 and CR2 so that on the next sequence CR2 will energize, closing contacts 212 causing the second load to energize, contacts 238 closing to energize LR-R which RESETS the LR contacts to their normal positions, thereby alternating the relays CR1 and CR2.

13. The alternator circuit of claim 12 wherein the magnetic latch relay means further includes normally open LR contacts (202) and normally closed LR contacts (208), and where (202) is closed to energize a third load when CR1 is energized, and (208) is closed to energize a fourth load when CR2 is energized.

14. The alternator circuit of claim 13 wherein the contacts (210) and (212) are used to alternately energize pumps 1 and 2 respectively, and contacts (202) and (208) are used to alternately run the energized pump clockwise and counterclockwise.

15. An alternator circuit for changing between first and second states and alternately operating one of first and second electrical load devices;

comprising;

a) a power supply which supplies electrical energy to one of said first and second electrical load devices, and

b) a magnetic latch relay alternator having first and second states, the magnetic latch relay alternator in a first state interconnecting the first electrical load device to the power supply, and in the second state interconnecting the second electrical load device to the power supply, wherein the magnetic latch relay alternator is free of a charging RC circuit used to change states, and wherein changing states takes less than approximately 50 milliseconds, the magnetic latch relay alternator remaining in its existing state upon power failure.

16. The alternator circuit of claim 15 wherein the first electrical load device is designated the LEAD load device, and wherein an alternation cycle is defined as the LEAD load device being connected and disconnected from the power supply, and further including first and second relays which are connected to the power supply and the magnetic latch relay alternator such that when the first relay is energized the magnetic latch relay alternator is placed in its second state such that the second electrical load device is designated the LEAD load device, and when the second relay is energized the magnetic latch relay alternator is placed in its first state such that the first electrical load device is designated the LEAD load device.

17. The alternator circuit of claim 16 wherein the first and second electrical load devices are LEAD and LAG pumps for use in controlling the level of liquid in a container within a predetermined range, the alternator circuit is operatively connected to a LEAD float, a LAG float and a STOP float, when the LEAD float reaches a predetermined level in the container the LEAD pump is activated, when the LAG float reaches a predetermined level in the container the LAG pump is activated and when the stop float reaches a predetermined level in the container the LEAD pump, and LAG pump if energized, are de-energized.

18. The alternator circuit of claim 17 wherein when the magnetic latch relay alternator is placed in its second state the LAG pump becomes the LEAD pump which energizes first in the next cycle, and the LEAD pump becomes the LAG pump.