Resonant power converter

• US 5,909,362 A
• Filed: 01/12/1998
• Issued: 06/01/1999
• Est. Priority Date: 01/12/1998
• Status: Expired due to Term

• Current Assignee: Eldec Corporation (Crane Company)
• Original Assignee: Eldec Corporation (Crane Company)
• Inventors: Adams, Mark
• Primary Examiner(s): Riley, Shawn
• Application Number:
  US09/005,950
• Time in Patent Office: 505 Days
• Field of Search: 363/21, 363/16, 363/20, 363/97
• US Class Current: 363/21.03
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/33569 having several active switching elements H02M3/3353 takes precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A resonant power converter holds energy within the circuit for a variable period to provide fixed-frequency, zero-voltage switching power conversion. A first switch alternately connects and disconnects a DC voltage source to one side of the primary winding of the transformer of a power converter. A second switch is connected between the other side of the primary winding and ground. A switch controller is responsive to the difference between a reference voltage and the voltage level present at the output of the circuit associated with the secondary winding of the transformer. Energy is added to the circuit while the first and second switches are closed. The first switch is then opened and energy is held in the circuit for a variable period of time to delay the beginning of resonance. Finally, both switches are opened and the energy within the circuit resonates. The energy holding period is adjusted as necessary to maintain a fixed frequency with varying loads. Accordingly, the switch controller is configured to open and close the first and second switches to maintain fixed-frequency operation of the power converter and switching of the second switch under zero-voltage conditions and in the presence of varying loads.

Claims

1. A resonant power converter for changing the magnitude of a voltage source, comprising:

an inductive device;

a first switch coupled in series with the voltage source and the inductive device for alternately connecting and disconnecting the voltage source to the inductive device;

a second switch coupled in series with the inductive device and ground; and

a switch controller, responsive to a feedback voltage signal and connected to close the first and second switches to add energy during a first portion of a frequency cycle, open the first switch to hold energy within the inductive device during a second portion of the frequency cycle, and open the second switch during a third portion of the frequency cycle to maintain operation of the power converter and switching of the first and second switches under zero-voltage conditions.

2. The power converter of claim 1, wherein the second portion of the frequency cycle is variable in duration to maintain fixed-frequency operation of the power converter.

3. The power converter of claim 2, wherein the inductive device is a transformer having a primary winding and a secondary winding.

4. The power converter of claim 3, further comprising:

a rectifier coupled to the secondary winding; and

an output terminal connected to the rectifier.

5. The power converter of claim 3, further comprising:

a multiplier-rectifier coupled to the secondary winding; and

an output terminal connected to the rectifier.

6. The power converter of claim 3, wherein the switch controller comprises:

a reference voltage source;

a synchronization clock;

a voltage divider connected to the rectifier and configured to reduce the voltage level present at the rectifier to a level equivalent to the reference voltage level under ideal load conditions;

an error amplifier configured to amplify the difference between the reference voltage and an output from the voltage divider;

a ramp generator, responsive to the synchronization clock to produce a ramp waveform;

a comparator, responsive to the ramp waveform and an output from the error amplifier to produce a square-wave signal having a duty cycle that varies with changes in the output of the error amplifier; and

a switch driver, responsive to the synchronization clock and the comparator output to control the opening and closing of the first and second switches.

7. The power converter of claim 6, wherein the switch controller is responsive to an external clock to maintain synchronization between the frequency of the external clock and the frequency of the power converter.

8. The power converter of claim 6, further comprising a filter connected between the input voltage source and the first switch.

10. The power converter of claim 8, the second portion of the frequency cycle is variable in duration to maintain fixed-frequency operation of the power converter.

9. A resonant power converter for changing the magnitude of a voltage source, comprising:

an inductive device;

a first switch coupled in series with the voltage source and the inductive device for alternately connecting and disconnecting the voltage source to the inductive device;

a second switch coupled in series with the primary winding and ground; and

a switch controlling means, responsive to a feedback voltage signal and connected to close the first and second switches to add energy during a first portion of a frequency cycle, open the first switch to hold energy within the inductive device during a second portion of the frequency cycle, and open the second switch during a third portion of the frequency cycle to maintain operation of the power converter and switching of the first and second switches under zero-voltage conditions.

11. The power converter of claim 9, wherein the inductive device is a transformer having a primary winding and a secondary winding.

12. The power converter of claim 11, further comprising:

a rectifier means coupled to the secondary winding; and

an output terminal connected to the rectifier.

13. The power converter of claim 11, further comprising:

a multiplier-rectifier means coupled to the secondary winding; and

an output terminal connected to the rectifier.

14. The power converter of claim 11, wherein the switch control means comprises:

a reference voltage source;

a synchronization clock;

a voltage divider connected to the rectifier and configured to reduce the voltage level present at the rectifier to a level equivalent to the reference voltage level under ideal load conditions;

an error amplifier configured to amplify the difference between the reference voltage and an output from the voltage divider to amplify;

a ramp generator, responsive to the synchronization clock to produce a ramp waveform;

a comparator, responsive to the ramp waveform and an output from the error amplifier to produce a square-wave signal having a duty cycle that varies with changes in the output of the error amplifier; and

a switch driver, responsive to the synchronization clock and the comparator output to control the opening and closing of the first and second switches.

15. The power converter of claim 14, wherein the switch control means is responsive to the external clock to maintain synchronization between the frequency of the external clock and the switching frequency of the power converter.

16. The power converter of claim 14, further comprising a filter connected between the input voltage source and the first switch.

17. A method for generating a DC voltage output, using a resonant circuit including at least one switch coupled in series with a voltage source and an inductive device, comprising the steps of:

adding energy to the circuit from the voltage source during a first portion of a clock cycle while the switch is closed;

holding energy within the circuit to delay resonation during a second portion of the clock cycle while the switch is opened;

allowing the energy within the circuit to resonate during a third portion of the clock cycle; and

closing the switch while there is substantially zero voltage across the switch to begin a new clock cycle.

18. The method of claim 17, wherein the durations of the first and second portions of the clock cycle are variable to maintain a substantially fixed clock cycle.

19. The method of claim 18, further comprising the step of rectifying an output signal to produce a DC voltage output.

20. The method of claim 19, further comprising the step of filtering the input voltage source.