Method of and apparatus for ensuring a wire feed amount in manufacturing of wire harnesses
First Claim
1. A method of ensuring a wire feed amount in a manufacturing of wire harnesses comprising:
- feeding a plurality of wires a set length by driving a feed roller with a motor;
detecting an actual feed amount of each of the plurality of wires being fed by the feed roller independent of the feed roller and the motor;
comparing said actual feed amount with said set length given as an instruction to said feed roller; and
controlling a rotation of said motor so that said actual feed amount coincides with said set length, when a difference between said actual feed amount and said set length is more that a set tolerance.
2 Assignments
0 Petitions
Accused Products
Abstract
Press rollers for being pressed respectively against wires are provided on an upper side of the wires while length-measuring rollers for respectively contacting the wires are provided on a lower side of the wires. A number of revolutions of each length-measuring roller is detected by an encoder, and an amount of actual feed of each wire is detected in accordance with its revolution number, and a pulse signal, representing its detection value, is sent to a comparison processing portion of a controller. In this comparison processing portion, the amount of actual feed of each wire, detected by the encoder, is compared with a predetermined feed amount of a feed roller beforehand given as an instruction to the processing portion, and if there is any difference between the two, an instruction is given to a servo amplifier, and the servo amplifier sends an instruction to a servo motor for driving the feed roller so as to rotate the servo motor in a normal or a reverse direction in accordance with this difference.
-
Citations
9 Claims
-
1. A method of ensuring a wire feed amount in a manufacturing of wire harnesses comprising:
-
feeding a plurality of wires a set length by driving a feed roller with a motor; detecting an actual feed amount of each of the plurality of wires being fed by the feed roller independent of the feed roller and the motor; comparing said actual feed amount with said set length given as an instruction to said feed roller; and controlling a rotation of said motor so that said actual feed amount coincides with said set length, when a difference between said actual feed amount and said set length is more that a set tolerance. - View Dependent Claims (2, 3)
-
-
4. Apparatus for ensuring a wire feed amount in the manufacturing of wire harnesses comprising:
-
driving means for driving a feed roller which feeds a plurality of wires a set length given as an instruction to said feed roller; detecting means for detecting an actual feed amount of each of the plurality of wires independent of the feed roller and the motor; and controlling means for controlling said driving means so that the actual feed amount coincides with the set length. - View Dependent Claims (5, 6, 7, 8)
-
-
9. A mechanism for detecting an amount of travel of wires traveling in a juxtaposed manner comprising;
-
length-measuring rollers provided respectively for the juxtaposed wires, said length-measuring rollers being arranged in a staggered manner in a direction of juxtaposition of said wires, and an encoder that detects a number of revolutions of each of said length-measuring rollers, thereby detecting the amount of travel of each wire.
-
Specification