Cover for surface mounted alarm unit

• US 5,914,665 A
• Filed: 04/14/1997
• Issued: 06/22/1999
• Est. Priority Date: 04/14/1997
• Status: Expired due to Term

• Current Assignee: Pittway Corporation (Honeywell International Inc.)
• Original Assignee: Pittway Corporation (Honeywell International Inc.)
• Inventors: Davidson, Curtis, Thorp, Edward, Anderson, Douglas J.
• Primary Examiner(s): Hofsass, Jeffery A.
• Assistant Examiner(s): Huang, Sihong
• Application Number:
  US08/838,002
• Time in Patent Office: 799 Days
• Field of Search: 340/691.1, 340/693.9, 340/521, 340/691.4, 340/691.5, 340/693.5, 174/48, 174/49, 174/50, 174/17 R, 439/207
• US Class Current: 340/691.1
• CPC Class Codes: G08B 7/062 indicating emergency exits
• CPC Class Codes: H02G 3/14 Fastening of cover or lid to box

Abstract

A plastic cover covers a surface-mounted junction box which delivers wires to an alarm unit or emergency light or the like which is mounted to the cover. The cover is connected to the junction box by screws which engage threaded holes provided by the junction box. The cover can be mounted to either a single wide junction box or a double wide junction box and provides corresponding holes for connection to either box. The alarm devices can be connected to the cover directly by screws or by a combination of a single screw and a tab which is received into a slot on the cover. The cover and alarm unit together form an architecturally attractive cover for an otherwise industrial appearing junction box. When the cover is attached to the junction box, the box no longer can be seen. The covers can be color coded for a particular alarm service, such as fire, weather warnings, or other emergency conditions.

Claims

1. A cover for overfitting a surface mounted electrical junction box, said electrical junction box having an opening front face with fixture mounting screw holes adjacent the open front face, and having connected thereto at least one conduit, said cover comprising:

a front wall and a surrounding perimeter skirt extending therefrom, said perimeter skirt having a depth at least as great as a depth of the electrical junction box, said front wall and said perimeter skirt defining a cavity sized to receive the junction box into said cavity and to conceal the electrical junction box when said cover overfits the junction box, said front wall having screw-receiving holes aligned to register with the fixture mounting screw holes.

6. The cover according to claim 1, wherein said front wall comprises a recessed region for mounting an electrical device to said cover.

2. A cover for overfitting a surface mounted electrical junction box, said electrical junction box having an open front face with fixture mounting screw holes adjacent the open front face, and having connected thereto at least one conduit, said cover comprising:

a front wall and a surrounding perimeter skirt extending therefrom, said perimeter skirt having a depth at least as great as a depth of the electrical junction box, said front wall and said perimeter skirt defining a cavity sized to conceal the electrical junction box when said cover overfits the junction box, said front wall having screw-receiving holes aligned to register with the fixture mounting screw holes,

wherein said perimeter skirt has a conduit access slot for receiving a conduit connected to the junction box when said cover overfits the junction box.

3. A cover for overfitting a surface mounted electrical junction box, said electrical junction box having an open front face with fixture mounting screw holes adjacent the open front face, and having connected thereto at least one conduit, comprising:

a front wall and a surrounding perimeter skirt extending therefrom, said perimeter skirt having a depth at least as great as a depth of the electrical junction box, said front wall and said perimeter skirt defining a cavity sized to conceal the electrical junction box when said cover overfits the junction box, said front wall having screw-receiving holes aligned to register with the fixture mounting screw holes,

wherein said cover includes a plurality of break away areas removable to open access slots for conduits, and wherein said access slots are aligned with conduit punch out panels located in the walls of the junction box.

4. A cover for overfitting a surface mounted electrical junction box, said electrical junction box having an open front face with fixture mounting screw holes adjacent the open front face, and having connected thereto at least one conduit, said cover comprising:

a front wall and a surrounding perimeter skirt extending therefrom, said perimeter skirt having a depth at least as great as a depth of the electrical junction box, said front wall and said perimeter skirt defining a cavity sized to conceal the electrical junction box when said cover overfits the junction box, said front wall having screw-receiving holes aligned to register with the fixture mounting screw holes,

wherein said perimeter skirt comprises a first removable panel sized to open a first conduit access slot through said perimeter skirt for accommodating a first size conduit connected to the junction box when said cover overfits the junction box; and

a second removable panel surrounding said first removable panel, said second removable panel removable to open a larger second conduit access slot through said perimeter skirt for accommodating a second size conduit connected to the junction box, when said cover overfits the junction box.

5. A cover for overfitting a surface mounted electrical junction box, said electrical junction box having an open front face with fixture mounting screw holes adjacent the open front face, and having connected thereto at least one conduit, said cover comprising:

a front wall and a surrounding perimeter skirt extending therefrom, said perimeter skirt having a depth at least as great as a depth of the electrical junction box, said front wall and said perimeter skirt defining a cavity sized to conceal the electrical junction box when said cover overfits the junction box, said front wall having screw-receiving holes aligned to register with the fixture mounting screw holes.

wherein said perimeter skirt comprises a removable panel, removable to form a conduit access slot, said removable panel at least partially defined by a gap through said perimeter skirt.

7. An electric device assembly for mounting to a surface mounted electrical junction box, the junction box having an open front face thereof, the assembly comprising:

a cover mountable to an electrical junction box and sized to receive the electrical junction box within the cover and to enclose the junction box against the surface upon which the junction box is mounted, said cover having a front wall and a surrounding perimeter skirt extending to the surface, when so mounted to the junction box, said cover having an opening through said front wall; and

an electrical device mounted to said front wall and covering said opening, said electrical device having electrical connections which are connectable through said opening.

8. The assembly according to claim 7, wherein the junction box includes fixture mounting screw holes adjacent to the open front face of the junction box, and wherein said cover has screw-receiving holes aligned to register with the fixture mounting screw holes of the junction box, the screw-receiving holes and the fixture mounting screw holes for receiving a plurality of screws for mounting the cover to the junction box.

9. The assembly according to claim 7, wherein said cover includes at least one access slot through said perimeter skirt to receive therein a conduit connected to the junction box.

11. The assembly according to claim 7, wherein said electrical device is mounted to said front wall by at least one screw, wherein said front wall comprises a screw-receiving and engaging region for receiving said screw.

12. The assembly according to claim 7, wherein said electrical device is connected to said front wall by one screw and said electrical device includes a retaining tab, and said front wall includes a slot for receiving said retaining tab.

13. The assembly according to claim 12, wherein said retaining tab extends from a bottom wall of said electrical device outwardly in a direction generally parallel to said front wall;

and

said front wall includes a recess for receiving said tab, said slot being located in said recess and extending in a direction generally parallel to said front wall.

14. The assembly according to claim 7, wherein said cover is composed of plastic.

15. The assembly according to claim 7, wherein said electrical device and said front wall include mutually engaging locators for aligning said electrical device onto said front wall.

16. The assembly according to claim 15, wherein said locators comprise recesses in said front wall and tabs on said electrical device which engage said recesses.

17. The assembly according to claim 16, wherein the junction box includes fixture mounting screw holes adjacent to the open front face of the junction box, and wherein said cover has screw-receiving holes aligned to register with the fixture mounting screw holes of the junction box, the screw-receiving holes and the fixture mounting screw holes for receiving a plurality of screws for mounting the cover to the junction box, wherein said screw-receiving holes of said cover are located within said recesses and said tabs cover said screw-receiving holes.

18. The assembly according to claim 7, wherein said electrical device includes a lamp for illuminating an area surrounding said electrical device.

19. The assembly according to claim 7, wherein said electrical device includes an audible signal generator.

10. An electric device assembly for mounting to a surface mounted electrical junction box, the junction box having an open front face thereof, the assembly comprising:

a cover mountable to an electrical junction box and sized to enclose the junction box, said cover having a front wall and a surrounding perimeter skirt extending to the surface, when so mounted to the junction box, said cover having an opening through said front wall; and

an electrical device mounted to said front wall and covering said opening, said electrical device having electrical connections which are connectable through said opening,

wherein said cover includes at least one access slot through said perimeter skirt to receive therein a conduit connected to the junction box, and

wherein said cover includes areas having intentionally weakened perimeters wherein the areas are removable to open further access slots for conduits, wherein said further access slots are aligned with conduit attachment locations on the junction box.

20. An electrical unit mounting system mountable to a surface mounted electrical box the system comprising:

a cover with a front panel that has a depressed body receiving region formed therein and a surrounding perimeter skirt oriented generally perpendicular to the front panel wherein the cover defines an open interior region, wherein said region is sized to receive a surface mounted electrical box;

elements for attaching the cover to the electrical box wherein when so attached, the cover surrounds and conceals the box; and

an electrical unit having a configuration slidably receivable, at least in part, in the body receiving region wherein the electrical unit is carried, at least in part by the cover.

21. The electrical unit mounting system according to claim 20 wherein said electrical box includes at least one fixture mounting screw hole and, said elements comprise at least one snap fit fastener member which engages said screw hole by forced sliding insertion of a portion of said fastener member through said screw hole.

22. The mounting system according to claim 20, wherein the electrical box includes fixture mounting screw holes, and said elements include screw receiving holes alignable with fixture mounting screw holes of the electrical box;

and said electrical unit covers said screw receiving holes when said electrical box is slid into said body receiving region.

23. The mounting system according to claim 21, wherein said body receiving region comprises a generally rectangular recess with four contiguous small recesses arranged in a rectangular pattern and open into said rectangular recess, said screw receiving holes arranged within said four smaller recesses, and said rectangular pattern at least partially matching a rectangular layout of fixture mounting screw holes of the electrical box;

and said electrical unit includes tabs arranged extending therefrom which interfit into said small recesses to cover said screw receiving holes, when said electrical unit is slid into said body receiving region.

24. The mounting system according to claim 20, wherein the electrical box includes fixture mounting screw holes, and said elements include screw receiving holes alignable with fixture mounting holes of the electrical box;

and said electrical unit includes unit mounting screw holes aligned with said screw receiving holes; and

screws which are placed through said unit mounting screw holes and said screw receiving holes and engage said fixture mounting screw holes to mount said electrical unit and cover to said electrical box.

25. The mounting system according to claim 20, further comprising:

a plurality of additional surface mounted electrical boxes;

a plurality of branch conduits, each connected to one of said additional electrical boxes;

wires terminating in said additional electrical boxes and carried within said branch conduits; and

a plurality of additional covers each having a font wall and a perimeter skirt which define a cavity sized to receive a surface mounted electrical box, said plurality of additional electrical boxes.

26. The system according to claim 25, wherein each of said additional covers includes a surrounding edge and each said additional cover is sized to press said surrounding edge to a surface which carries the respective surface mounted electrical box when said additional cover is mounted to said electrical box.

27. The system according to claim 25, further comprising a plurality of alarm units, one of each mounted to each of said additional covers, wherein said plurality of alarm units includes audible alarms and strobe light alarms.

28. The system according to claim 25, further comprising a plurality of alarm units, wherein one of each is mounted to each of said additional covers, wherein said plurality of alarm units comprise first alarm units and second alarm units for two different emergency services respectively, and said plurality of additional covers corresponding to said first ans second alarm units are color coded a first color and a different second color respectively corresponding to the emergency service.

29. The system according to claim 28 wherein the two emergency services are selected from the group consisting of:

fire alarm, tornado alarm, and take cover immediately alarm.

30. The system according to claim 20, further comprising:

a plurality of conduits carrying wires, a plurality of additional electrical boxes mounted against surfaces of a structure and connected to the conduits, the wires extending;

a plurality of additional covers, each cover for mounting to one of the plurality of additional electrical boxes, each of said additional covers shaped to surround and conceal one of the plurality of additional electrical boxes, each of said additional covers having a gap for passing an electrical conductor therethrough; and

a plurality of additional electrical units, each additional electrical unit for mounting to one of said additional covers, said additional electrical unit being electrically connectable by a conductor through said gap of said one of said additional covers.

31. The system according to claim 30, wherein each of said additional covers includes a surrounding edge and each said additional cover is sized to press said surrounding edge to the surface which carries the respective electrical box when said additional cover is mounted to said additional electrical box.

32. The system according to claim 31, wherein each of the additional electrical boxes includes fixture mounting holes and each of said plurality of additional covers includes fastener receiving holes aligned with respective fixture mounting holes of one of said additional electrical boxes, for mounting each said additional cover to said one of said additional electrical boxes.

33. The system according to claim 30, wherein said plurality of additional electrical units includes audible alarm units and strobe light alarm units.

34. The electrical unit mounting system according to claim 20, wherein said perimeter skirt comprises a plurality of side panels.