Gyricon display with interstitially packed particles

• US 5,914,805 A
• Filed: 09/13/1996
• Issued: 06/22/1999
• Est. Priority Date: 06/27/1996
• Status: Expired due to Term

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Inventors: Crowley, Joseph M.
• Primary Examiner(s): Ben, Loha
• Application Number:
  US08/716,675
• Time in Patent Office: 1,012 Days
• Field of Search: 428/323, 428/331, 428/327, 428/402, 428/407, 428/375, 428/688, 156/63, 359/296, 359/298, 345/107, 345/108, 349/117, 349/188, 427/212, 427/214, 364/4, 364/8, 364/15, 364/7
• US Class Current: 359/296
• CPC Class Codes: G02B 26/026 based on the rotation of particles under the influence of an external field, e.g. gyricons, twisting ball displays based on orientable dipolar particles G02F1/172; based on electrophoresis G02F1/167
• CPC Class Codes: G09F 9/372 the positions of the elements being controlled by the application of an electric field

Abstract

A gyricon or twisting-ball display having superior reflectance characteristics comparing favorably with those of white paper is based on a material made up of two populations (e.g., two different sizes) of optically anisotropic particles, such as bichromal balls, disposed in a substrate. Particles of the first population, as considered by themselves without the particles of the second population, are disposed in the substrate in a closely packed (e.g., geometrically regular) arrangement having interstices. Particles of the second population are disposed in the interstices of the arrangement. A rotatable disposition of each particle is achievable while the particle is thus disposed in the substrate; for example, the particles can already be rotatable in the substrate, or can be rendered rotatable in the substrate by a nondestructive operation performed on the substrate. In particular, the particles can be situated in an elastomer substrate that is expanded by application of a fluid thereto so as to render the particles rotatable therein. A particle, when in its rotatable disposition, is not attached to the substrate. A reflective-mode display apparatus can be constructed from a piece of the material together with a mechanism (e.g., addressing electrodes) for facilitating rotation of at least one of the particles.

Claims

1. A material comprising:

a substrate; and

a plurality of optically anisotropic particles disposed in the substrate, the plurality of particles including first and second populations of particles,

the particles of the first population as considered by themselves without the particles of the second population being disposed in the substrate in a closely packed arrangement having interstices,

the particles of the second population being disposed in the interstices of the arrangement,

a rotatable disposition of each particle of the plurality being achievable while said particle is thus disposed in the substrate, said particle, when in said rotatable disposition, not being attached to the substrate.

2. The material of claim 1 wherein the arrangement of particles of the first population is a substantially geometrically regular arrangement.

3. The material of claim 1 wherein the arrangement of particles of the first population is a monolayer.

4. The material of claim 3 wherein:

the particles of the first population are of a substantially uniform size characterized by a first linear dimension α

;

each particle of the first population has a center point;

each pair of nearest neighboring particles of the first population in the arrangement is characterized by an average distance D therebetween, said distance D being measured between particle center points; and

the particles are sufficiently closely packed in the arrangement that the ratio D/d is less than 1.2.

5. The material of claim 4 wherein the ratio D/d is made as close to 1.0 as practicable.

6. The material of claim 3 wherein the particles of the first population are sufficiently closely packed in the arrangement that each particle of the first population comes as close as possible to touching said particle'"'"'s nearest neighboring particles of the first population.

7. The material of claim 1 wherein the arrangement of particles of the first population comprises substantially a single layer of particles.

8. The material of claim 7 wherein the substrate has a surface and the layer of particles of the first population is substantially parallel to the surface.

9. The material of claim 7 wherein:

the substrate has a surface, the surface having an area;

the layer of particles of the first population is formed of those particles situated closest to the substrate surface among all the particles of the first population, each particle in the layer having a center point, substantially no particle in the layer being disposed entirely behind the center point of any nearest neighboring particle in the layer with respect to the substrate surface; and

each particle in the layer has a projected area with respect to the substrate surface, the particles of the layer being sufficiently closely packed with respect to one another in the layer that the union of their projected areas exceeds two-thirds of the area of the substrate surface.

10. The material of claim 7 wherein:

the substrate has a surface;

the layer of particles of the first population (hereinafter, "the first layer") is disposed substantially parallel to the substrate surface and is formed of those particles situated closest to the substrate surface among all the particles of the first population, each particle in the first layer having a center point, substantially no particle in the first layer being disposed entirely behind the center point of any nearest neighboring particle in the first layer with respect to the substrate surface; and

the interstitially disposed particles of the second population include a set of particles which, as considered by themselves without the particles of the first population, form an additional layer (hereinafter, "the second layer"), each particle in the second layer having a center point, the center point of substantially every particle in the second layer being situated between the substrate surface and an imaginary surface constructed from the center points of the particles in the first layer.

11. The material of claim 10 wherein:

the substrate surface has an area;

the particles of the first layer are arrayed in a packing geometry;

each particle in each of the first and second layers has a projected area with respect to the substrate surface; and

the particles of the first layer are sufficiently closely packed with respect to one another in the first layer and the particles of the second layer are sufficiently numerous and disposed in the interstices of the first layer such that the ratio of the union of the projected areas of the particles in the first and second layers to the area of the substrate surface exceeds α

₀, where α

₀ is the maximum theoretically possible areal coverage fraction for the packing geometry of the first layer, α

₀ being approximately equal to 90.7 percent for a maximally close-packed hexagonal packing geometry.

12. The material of claim 1 wherein:

the particles of the first population are of a substantially uniform first size characterized by a first linear dimension; and

the particles of the second population are of a substantially uniform second size characterized by a second linear dimension less than the first linear dimension.

13. The material of claim 12 wherein:

the particles of the first population are spheroidal balls characterized by a first average diameter, the first linear dimension being the first average diameter; and

the particles of the second population are spheroidal balls characterized by a second average diameter, the second linear dimension being the second average diameter.

14. The material of claim 1 wherein the arrangement of particles of the first population is a hexagonally packed array.

15. The material of claim 1 wherein the arrangement of particles of the first population is a quadrilaterally packed array.

16. The material of claim 1 wherein the particles of the first and second populations are rotatable in the substrate.

17. The material of claim 1 wherein the substrate comprises an elastomer that can be expanded by application of a fluid thereto so as to render the particles of the first and second populations rotatable therein.

18. The material of claim 1 wherein the particles of the first and second populations have similar optical anisotropies.

19. The material of claim 1 wherein each particle of the plurality of particles has a plurality of component regions giving rise to the particle'"'"'s optical anisotropy, each region having an optical modulation characteristic, the regions including a first optically reflective component region and a second optically absorptive component region.

20. The material of claim 1 wherein each particle of the plurality has an anisotropy for providing an electrical dipole moment, the electrical dipole moment rendering the particle electrically responsive such that when the particle is rotatably disposed in an electric field while the electrical dipole moment is provided, the particle tends to rotate to an orientation in which the electrical dipole moment aligns with the electric field.

21. Apparatus comprising:

a piece of the material recited in claim 20; and

means for producing an electric field to facilitate a rotation of at least one particle rotatably disposed in the substrate of the piece of material.

22. Apparatus comprising:

a piece of the material recited in claim 1; and

means for facilitating a rotation of at least one particle rotatably disposed in the substrate of the piece of material.

23. Apparatus comprising:

a member having an optically transmissive viewing surface;

a plurality of optically anisotropic particles rotatably disposed behind the viewing surface with respect to an observer situated favorably to observe the viewing surface, at least some of the particles thus being observable by the observer through the viewing surface,

each particle of the plurality having an anisotropy for providing an electrical dipole moment, the electrical dipole moment rendering the particle electrically responsive such that when the particle is rotatably disposed in an electric field while the electrical dipole moment of the particle is provided, the particle tends to rotate to an orientation in which the electrical dipole moment aligns with the field,

the plurality of particles including first and second populations of particles, the particles of the first population as considered by themselves without the particles of the second population being disposed in an arrangement having interstices, the particles of the second population being disposed in the interstices of the arrangement;

means for keeping in place with respect to the viewing surface the particles of the plurality thus disposed; and

means for facilitating a rotation of at least one of the particles of the plurality thus disposed by selectively applying an electric field to a particle for which the electrical dipole moment is provided.

24. The apparatus of claim 23 wherein the means for keeping the particles of the plurality in place comprises a substrate in which the particles of the plurality are rotatably disposed.

25. The apparatus of claim 23 wherein:

the arrangement of particles of the first population comprises substantially a single layer of particles, the single layer being substantially parallel to the viewing surface; and

the means for keeping the particles of the plurality in place comprises an additional member having a surface substantially parallel to the viewing surface, the additional member being disposed behind the layer of particles of the first population with respect to said observer so that the particles in the layer are thus situated between the viewing surface and the surface of the additional member.

26. A material comprising:

a substrate; and

a plurality of optically anisotropic particles disposed in the substrate, the plurality of particles including first and second populations of particles,

the particles of the first population being of a substantially uniform first size characterized by a first linear dimension,

the particles of the second population being of a substantially uniform second size characterized by a second linear dimension less than the first linear dimension,

the particles of the first and second populations having similar optical anisotropies,

a rotatable disposition of each particle of the plurality being achievable while said particle is thus disposed in the substrate, said particle, when in said rotatable disposition, not being attached to the substrate.

27. A material comprising:

a substrate having an optically transmissive surface, the surface having an area; and

a plurality of optically anisotropic particles disposed in the substrate, the plurality of particles including first and second populations of particles,

the particles of the first population as considered by themselves without the particles of the second population being disposed in the substrate in an arrangement comprising substantially a single layer of particles, the layer being formed of those particles situated closest to the substrate surface among all the particles of the first population,

each particle in the layer having a center point, substantially no particle in the layer being disposed entirely behind the center point of any nearest neighboring particle in the layer with respect to the substrate surface,

each particle in the layer having a projected area with respect to the substrate surface, the particles of the layer being sufficiently closely packed with respect to one another in the layer that the union of their projected areas exceeds two-thirds of the area of the substrate surface,

the particles of the second population being situated amidst the particles of the first population such that light incident on a portion of the substrate and transmitted therethrough towards the particles of the plurality in a vicinity of said portion illuminates and is modulated by particles of both populations in said vicinity, the particles of the second population in said vicinity thus modulating light that would otherwise, but for the presence of the particles of the second population, pass through the layer by passing between particles of the first population.