Neon power supply with improved ground fault protection circuit

• US 5,914,843 A
• Filed: 12/03/1997
• Issued: 06/22/1999
• Est. Priority Date: 12/03/1997
• Status: Expired due to Term

• Current Assignee: France/Scott Fetzer Company
• Original Assignee: France/Scott Fetzer Company
• Inventors: Dean, Thomas Eugene, Hopkins, William Thomas
• Primary Examiner(s): Leja, Ronald W.
• Application Number:
  US08/984,675
• Time in Patent Office: 566 Days
• Field of Search: 361/42-50, 361/91, 361/93, 361/98, 315/DIG. 1, 315/DIG. 2, 315/DIG. 4, 315/DIG. 5, 315/DIG. 7
• US Class Current: 361/42
• CPC Class Codes: H05B 41/2851 for protecting the circuit against abnormal operating conditions
• CPC Class Codes: H05B 41/2856 against internal abnormal circuit conditions
• CPC Class Codes: Y10S 315/07 Starting and control circuits for gas discharge lamp using transistors

Abstract

A power supply power supply circuit of the kind which includes a transformer having primary and secondary windings and an oscillator for driving the primary winding in a bi-directional fashion, suitable for driving gas discharge lighting such as neon signs, which prevents dangerous overvoltage output conditions and detects relatively low level ground fault currents. The transformer includes a clamp winding which is in proximity to and capacitively coupled to the secondary winding. The terminals of the clamp winding are connected to a current imbalance detection circuit for detecting imbalance between the current flowing into one clamp winding terminal and the current out of the other clamp winding terminal. In a ground fault condition, ground fault current flows in an unbalanced fashion into the clamp winding terminal(s), and through the capacitive coupling to the secondary winding. This ground fault current is detected by the current imbalance detection circuit, causing the current imbalance detection circuit to generate an electrical signal indicative of ground fault current, which shuts down the oscillator.

Claims

1. A ground fault protected power supply delivering high voltage electrical power to a gas discharge light and detecting ground fault current, comprising:

a transformer core of magnetically permeable material,

a primary winding having first and second primary terminals, said primary winding wound on said transformer core such that current flowing in said primary winding induces magnetic flux in said transformer core,

an oscillator connected to said primary terminals to supply alternating current thereto to induce magnetic flux in said transformer core,

a secondary winding having first and second secondary terminals, said secondary winding wound on said transformer core such that magnetic flux in said transformer core induces current in said secondary winding, said secondary terminals supplying electrical power to said gas discharge light,

a clamp winding having first and second clamp winding terminals, said clamp winding being wound on said transformer core such that magnetic flux in said transformer core induces current in said clamp winding, said clamp winding being wound on said transformer core adjacent to said secondary winding such that said clamp winding is capacitively coupled to said secondary winding,

current imbalance detection circuitry connected to said clamp winding terminals for detecting imbalance between current flowing into the first clamp winding terminal and current flowing out of the second clamp winding terminal, said current imbalance detection circuitry generating a ground fault electrical signal upon detection of a current imbalance between said first and second clamp winding terminals.

2. The circuit of claim 1, wherein said secondary winding is wound onto said transformer core over said clamp winding.

3. The circuit of claim 1, wherein said secondary winding and clamp winding windings are encased in a resinous material having a dielectric constant which is stable over temperature change.

4. The circuit of claim 1, further comprising

a comparator for comparing the ground fault electrical signal to a threshold, the comparator connected to the oscillator for shutting down the oscillator upon detection of a ground fault electrical signal in excess of the threshold.

5. The circuit of claim 4, wherein said oscillator includes a latch circuit for holding said oscillator in a shut down condition after said oscillator has been shut down by said comparator.

6. The circuit of claim 1 wherein said current imbalance detection circuitry comprises an impedance having a first terminal connected to said first and second clamp winding terminals and a second terminal connected to a path to ground, said current imbalance detection circuitry producing a ground fault electrical signal proportional to current flow through said electrical impedance between said clamp winding terminals and a path to ground.

7. The circuit of claim 6 wherein said electrical impedance is connected to a path to ground through first and second rectifiers, said first rectifier permitting current flow from earth ground to said first and second clamp windings but preventing reverse current flow, said second rectifier permitting current flow from said first and second clamp winding terminals to ground but preventing reverse current flow.

8. The circuit of claim 7 wherein said electrical impedance includes a low-pass filtering circuit in series with one of said rectifiers, said low-pass filtering circuit being driven by rectified current flowing through said rectifier to generate said ground fault electrical signal proportional to current flow through said electrical impedance between said clamp winding terminals and earth ground.

9. The circuit of claim 1 further comprising

a power line rectifier for rectifying alternating current power from an alternating current power source into a direct current power source between first and second DC power terminals,

said oscillator connected to said power line rectifier, said oscillator alternately connecting said first primary terminal to said first and second DC power terminals to supply alternating current to said primary winding to induce magnetic flux in said transformer core.

10. The circuit of claim 9 further comprising

a clamp winding rectifier connected between said clamp winding terminals and said first and second DC power terminals, said clamp winding rectifier permitting current flow from said clamp winding terminals into said DC power terminals when a voltage across said clamp winding terminals exceeds a threshold voltage, whereby current flow in said clamp winding prevents excessive voltage across said secondary winding terminals.

11. The circuit of claim 1 further comprising an overvoltage detection circuit comparing a voltage across said clamp winding terminals to a threshold, the overvoltage detection circuit connected to the oscillator for shutting down the oscillator upon detection of a voltage across said clamp winding terminals in excess of the threshold.

12. The circuit of claim 11 wherein said overvoltage detection circuit comprises a rectifier, a zener rectifier, and a low pass filtering circuit connected in series between said clamp winding terminals, said rectifier and zener rectifier permitting rectified current flow through said low pass filtering circuit only when a voltage across said clamp winding terminals exceeds the threshold, said low pass filtering circuit generating an electrical signal proportional to the amount of time during which the voltage across said clamp winding terminals exceeds the threshold.

13. The circuit of claim 1 wherein said transformer core comprises a primary leg, a secondary leg, and a third leg, said primary, secondary and third legs being configured such that magnetic flux generated in said primary leg divides and flows through said secondary leg and third leg in parallel, wherein

said primary winding is wound on said primary leg,

said secondary winding is wound on said secondary leg, and

further comprising a dimmer winding having first and second dimmer terminals, wound on said third leg.

14. The circuit of claim 13 further comprising a dimmer switch connected between said dimmer terminals, said dimmer switch having a open position in which current may not flow between said dimmer terminals and a closed position in which current flows between said dimmer terminals.

15. A method of delivering high voltage electrical power to a gas discharge light while detecting ground fault current, comprising:

providing a transformer core of magnetically permeable material,

winding a primary winding having first and second primary terminals, on said transformer core such that current flowing in said primary winding induces magnetic flux in said transformer core,

supplying alternating current to said first and second primary terminals to induce magnetic flux in said transformer core,

winding a secondary winding having first and second secondary terminals, on said transformer core such that magnetic flux in said transformer core induces current in said secondary winding,

connecting said secondary terminals to said gas discharge light to supply electrical power thereto,

winding a clamp winding having first and second clamp winding terminals, on said transformer core such that magnetic flux in said transformer core induces current in said clamp winding, said clamp winding being wound on said transformer core adjacent to said secondary winding such that said clamp winding is capacitively coupled to said secondary winding,

detecting imbalance between current flowing into the first clamp winding terminal and current flowing out of the second clamp winding terminal, and identifying a ground fault upon detection of a current imbalance between said first and second clamp winding terminals.

16. The method of claim 15, wherein said secondary winding is wound onto said transformer core over said clamp winding.

17. The method of claim 15, further comprising encasing said secondary winding and clamp winding windings in a resinous material having a dielectric constant which is stable over temperature change.

18. The method of claim 15, further comprising

comparing to a threshold any imbalance between current flowing into the first clamp winding terminal and current flowing out of the second clamp winding terminal, and

ceasing supply of alternating current to said first and second primary terminals upon detection of current imbalance in excess of the threshold.

19. The method of claim 15 further comprising

rectifying alternating current power from an alternating current power source into a direct current power source between first and second DC power terminals, and wherein

alternating current is supplied to said primary winding by alternately connecting said first primary terminal to said first and second DC power terminals to supply alternating current to said primary winding to induce magnetic flux in said transformer core.

20. The method of claim 19 further comprising

permitting current flow from said clamp winding terminals into said DC power terminals when a voltage across said clamp winding terminals exceeds a threshold voltage, whereby current flow in said clamp winding prevents excessive voltage across said secondary winding terminals.