Image forming apparatus and method for automatically adjusting toner density in response to humidity variations

• US 5,915,143 A
• Filed: 06/30/1997
• Issued: 06/22/1999
• Est. Priority Date: 07/03/1996
• Status: Expired due to Term

• Current Assignee: Ricoh Company Limited
• Original Assignee: Ricoh Company Limited
• Inventors: Amemiya, Ken, Yamaguchi, Toshitaka, Mizuishi, Haruji, Tanaka, Masaru, Yoshinaga, Hiroshi, Watanabe, Shigeru, Tatsumi, Kenzo, Suda, Takeo, Ohori, Mayumi
• Primary Examiner(s): PENDEGRASS, JOAN H
• Application Number:
  US08/885,688
• Time in Patent Office: 722 Days
• Field of Search: 399/44, 399/59, 399/62, 399/63, 399/138
• US Class Current: 399/44
• CPC Class Codes: G03G 15/0849 Detection or control means for the developer concentration
• CPC Class Codes: G03G 15/0853 the concentration being measured by magnetic means
• CPC Class Codes: G03G 15/0887 Arrangements for conveying and conditioning developer in the developing unit, e.g. agitating, removing impurities or humidity

Abstract

An image forming apparatus which is capable of adjusting toner density in response to variations of humidity. The image forming apparatus includes a toner density detector that detects the density of toner inside an image developer, a humidity detector that detects toner humidity inside the image forming apparatus, and a controller that controls a toner supplier on the basis of the toner density detected by the toner density detector and that adjusts the toner density in accordance with variations of humidity detected by the humidity detector. The humidity detector is located at a position where the humidity detector can detect humidity of air around the image developer and where the humidity detector is minimally affected by heated air.

Claims

1. An image forming apparatus, comprising:

image developing means for developing an image based on an electrostatic latent image formed on an image bearing surface;

toner supplying means for supplying toner to said image developing means;

toner density detecting means for detecting toner density inside said image developing means;

humidity detecting means for detecting toner humidity, said humidity detecting means being located at a position where said humidity detecting means can detect humidity of air around said image developing means and where said humidity detecting means is minimally affected by heated air;

controlling means for controlling said toner supplying means on the basis of toner density detected by said toner density detecting means and adjusting a degree of said toner density in accordance with variations of humidity detected by said humidity detecting means;

toner density controlling means for making a comparison of output values of said toner density detecting means and a predetermined reference toner density value, and for controlling said toner supplying means in accordance with a result of said comparison; and

reference density adjusting means for changing a value of said predetermined reference toner density in accordance with variations of humidity detected by said humidity detecting means,

wherein said reference density adjusting means includes a plurality of toner-humidity correction tables, each table containing data representing appropriate toner density varied as humidity varies, for representing different characteristics in conjunction with toner density, uses a selected one of said plurality of toner-humidity correction tables in response to variations of humidity detected by said humidity detecting means and changes said predetermined reference toner density in accordance with said selected toner-humidity correction table in response to variations of humidity detected by said humidity detecting means.

2. The image forming apparatus according to claim 1, wherein said image developing means, toner supplying means, toner density detecting means, and humidity detecting means are located in an enclosure, and wherein said humidity detecting means detects humidity in said enclosure.

3. The image forming apparatus according to claim 1, wherein said humidity detecting means is located at a position which is inside of said image forming apparatus over said image developing means and at an approximate center of said image developing means relative to a longitudinal direction of said image developing means.

4. The image forming apparatus according to claim 1, wherein said reference density adjusting means changes said value of said predetermined reference toner density to an extent within a range in which a value of humidity and output values of said humidity detecting means have a relationship of an approximate linear form.

5. The image forming apparatus according to claim 1, wherein, when humidity is relatively high, said reference density adjusting means changes said value of said predetermined reference toner density to a value higher than a value to which said predetermined reference toner density would normally be set.

6. The image forming apparatus according to claim 1, wherein said reference density adjusting means changes a value of said predetermined reference toner density in response to variations of humidity detected by said humidity detecting means, while maintaining a relationship between values of the corrected reference toner density and humidity.

7. The image forming apparatus according to claim 6, wherein said relationship between values of the corrected reference toner density and humidity forms an S-shaped line.

8. The image forming apparatus according to claim 1, wherein said selected toner-humidity correction table is user selected.

9. The image forming apparatus according to claim 1, wherein, when humidity is relatively low, said reference density adjusting means changes a value of said predetermined reference toner density with a variation larger than a variation with which said predetermined reference toner density would normally be set.

10. An image forming apparatus, comprising:

an image developer for developing an image based on an electrostatic latent image formed on an image bearing surface;

a toner supplier for supplying toner to said image developer;

a toner density detector for detecting toner density inside said image developing means;

a humidity detector for detecting toner humidity, said humidity detector being located at a position where said humidity detector can detect humidity of air around said image developer and where said humidity detector is minimally affected by heated air;

a controller for controlling said toner supplier on the basis of toner density detected by said toner density detector and for adjusting a degree of said toner density in accordance with variations of humidity detected by said humidity detector;

a toner density controller for making a comparison of output values of said toner density detector and a predetermined reference toner density value, and for controlling said toner supplier in accordance with a result of said comparison; and

a reference density adjuster for changing a value of said predetermined reference toner density in accordance with variations of humidity detected by said humidity detector,

wherein said reference density adjuster includes a plurality of toner-humidity correction tables, each table containing data representing appropriate toner density varied as humidity varies, for representing different characteristics in conjunction with toner density, uses a selected one of said plurality of toner-humidity correction tables in response to variations of humidity detected by said humidity detector and changes said predetermined reference toner density in accordance with said selected toner-humidity correction table in response to variations of humidity detected by said humidity detector.

11. The image forming apparatus according to claim 10, wherein said image developer, toner supplier, toner density detector, and humidity detector are located in an enclosure, and wherein said humidity detector detects humidity in said enclosure.

12. The image forming apparatus according to claim 10, wherein said humidity detector is located at a position which is inside of said image forming apparatus over said image developer and at an approximate center of said image developer relative to a longitudinal direction of said image developer.

13. The image forming apparatus according to claim 10, wherein said reference density adjuster changes said value of said predetermined reference toner density to an extent within a range in which a value of humidity and output values of said humidity detector have a relationship of an approximate linear form.

14. The image forming apparatus according to claim 10, wherein, when humidity is relatively high, said reference density adjuster changes said value of said predetermined reference toner density to a value higher than a value to which said predetermined reference toner density would normally be set.

15. The image forming apparatus according to claim 10, wherein said reference density adjuster changes a value of said predetermined reference toner density in response to variations of humidity detected by said humidity detector, with maintaining a relationship between values of the corrected reference toner density and humidity.

16. The image forming apparatus according to claim 15, wherein said relationship between values of the corrected reference toner density and humidity forms an S-shaped line.

17. The image forming apparatus according to claim 10, wherein said selected toner-humidity correction table is user selected.

18. The image forming apparatus according to claim 10, wherein, when humidity is relatively low, said reference density adjuster changes a value of said predetermined reference toner density with a variation larger than a variation with which said predetermined reference toner density would normally be set.

19. An image forming method, comprising the steps of:

developing an image with an image developer based on an electrostatic latent image formed on an image bearing surface;

supplying toner to said image developer from a toner supplier;

detecting toner density inside said image developer with a toner density detector;

detecting toner humidity with a humidity detector, said humidity detector being located at a position where said humidity detector can detect humidity of air around said image developer and where said humidity detector is minimally affected by heated air;

controlling said toner supplier with a controller on the basis of toner density detected by said toner density detector;

adjusting a degree of said toner density with said controller in accordance with variations of humidity detected by said humidity detector;

making a comparison of output values of said toner density detector and a predetermined reference toner density value with a toner density controller;

controlling said toner supplier in accordance with a result of said comparison with said toner density controller; and

changing a value of said predetermined reference toner density with a reference density adjuster in accordance with variations of humidity detected by said humidity detector,

wherein said reference density adjuster includes a plurality of toner-humidity correction tables, each table containing data representing appropriate toner density varied as humidity varies, for representing different characteristics in conjunction with toner density, uses a selected one of said plurality of toner-humidity correction tables in response to variations of humidity detected by said humidity detector and changes said predetermined reference toner density in accordance with said selected toner-humidity correction table in response to variations of humidity detected by said humidity detector.

20. The image forming method according to claim 19, wherein said image developer, toner supplier, toner density detector, and humidity detector are located in an enclosure, and wherein said humidity detector step detects humidity in said enclosure.

21. The image forming method according to claim 19, further comprising a step of providing said humidity detector at a position which is inside of said image forming apparatus over said image developer and at an approximate center of said image developer relative to a longitudinal direction of said image developer.

22. The image forming method according to claim 19, wherein said step of changing said value of said predetermined reference toner density includes a step of changing said value of said predetermined reference toner density to an extent within a range in which a value of humidity and output values of said humidity detector have a relationship of an approximate linear form.

23. The image forming method according to claim 19, wherein, when humidity is relatively high, said step of changing said value of said predetermined reference toner density includes a step of changing said value of said predetermined reference toner density to a value higher than a value to which said predetermined reference toner density would normally be set.

24. The image forming method according to claim 19, wherein said step of changing said value of said predetermined reference toner density includes a step of changing a value of said predetermined reference toner density in response to variations of humidity detected by said humidity detector, with maintaining a relationship between values of the corrected reference toner density and humidity.

25. The image forming method according to claim 24, wherein said relationship between values of the corrected reference toner density and humidity forms an S-shaped line.

26. The image forming method according to claim 19, wherein said selected toner-humidity correction table is user selected.

27. The image forming method according to claim 19, wherein, when humidity is relatively low, said step of changing said value of said predetermined reference toner density includes a step of changing a value of said predetermined reference toner density with a variation larger than a variation with which said predetermined reference toner density would normally be set.