Hybrid non-rail tired vehicle with safety mechanism

• US 5,915,488 A
• Filed: 01/26/1996
• Issued: 06/29/1999
• Est. Priority Date: 01/27/1995
• Status: Expired due to Fees

• Current Assignee: Fichtel & Sachs AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: Fichtel & Sachs AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Fliege, Hans
• Primary Examiner(s): Mai, Lanna
• Assistant Examiner(s): Fleming, Faye M.
• Application Number:
  US08/592,479
• Time in Patent Office: 1,250 Days
• Field of Search: 180/65.2, 180/65.3, 180/65.4, 180/65.8, 180/283, 388/842-843, 388/847, 318/141, 318/142, 318/143, 318/151-157
• US Class Current: 180/65.22
• CPC Class Codes: B60L 15/10 for automatic control superimposed on human control to limit the acceleration of the vehicle, e.g. to prevent excessive motor current electric devices for safety purposes B60L3/00
• CPC Class Codes: B60L 2200/26 Rail vehicles
• CPC Class Codes: B60L 3/0007 Measures or means for preventing or attenuating collisions
• CPC Class Codes: B60L 3/04 Cutting off the power supply under fault conditions protective devices and circuit arrangements in general H01H; H02H
• CPC Class Codes: B60L 3/102 of individual wheels
• CPC Class Codes: B60L 3/12 Recording operating variables ; Monitoring of operating variables
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility

Abstract

The components of a vehicle, in particular of a non-rail vehicle, which is powered by an electric motor traction propulsion system, can be protected against the damaging effects of accelerations which occur during operation by reducing the operating power supplied to a propulsion motor of the vehicle when the accelerations which occur on certain components of the vehicle reach values which pose an immediate danger to these components or reduce their useful life. For this purpose, a traction propulsion system which includes at least one electric motor, a power supply device which supplies the electric motor with operating power and an electronic switching system to control the operating power supplied to the electric motor is equipped with acceleration sensor means and with evaluation means, whereby the acceleration sensor means supply at least one variable which is a function of the acceleration of at least one component of the vehicle, and the evaluation means respond to this variable and control the electronic switching system so that at least in a portion of the range of values of the acceleration-dependent variable, the operating power supplied to the electric motor is reduced in accordance with a specified characteristic.

Claims

1. A hybrid road vehicle comprising:

a chassis;

a plurality of wheels being rotationally mounted on said chassis;

a plurality of road vehicle tires being disposed on corresponding ones of said plurality of wheels; and

a hybrid propulsion system, said hybrid propulsion system comprising;

an internal combustion engine;

a power supply connected to said internal combustion engine;

at least one motor for propelling at least one of said plurality of wheels;

a switching arrangement to transfer power from said power supply to said at least one motor;

an acceleration sensor arrangement to determine and generate a value of at least one acceleration-dependent variable, said at least one acceleration-dependent variable being a function of the acceleration of at least one portion of the vehicle;

a control system to control the amount of power transferred from said power supply to said at least one motor dependent on at least one of;

said determined value of said at least one acceleration-dependent variable generated by said acceleration sensor arrangement, and the rate of change of said determined value of said at least one acceleration-dependent variable generated by said acceleration sensor arrangement;

said control system comprising an arrangement to minimize deterioration of said switching arrangement;

said arrangement to minimize deterioration of said switching arrangement being configured to temporarily reduce power flowing through said switching arrangement upon and during the duration of at least one of;

said determined value of said at least one acceleration-dependent variable generated by said acceleration sensor arrangement, and

the rate of change of said determined value of said at least one acceleration-dependent variable exceeding a corresponding defined characteristic of the acceleration of at least one portion of the vehicle;

said arrangement to minimize deterioration of said switching arrangement being configured to substantially immediately restore power flowing through said switching circuitry subsequent to the occurrence of said at least one of;

said determined value of said at least one acceleration-dependent variable generated by said acceleration sensor arrangement, and

the rate of change of said determined value of said at least one acceleration-dependent variable exceeding a corresponding defined characteristic of the acceleration of at least one portion of the vehicle,

to permit substantially continuous and substantially uninterrupted operation of said vehicle.

2. A hybrid road vehicle according to claim 1:

wherein said arrangement to minimize deterioration of said switching arrangement comprises power reduction means for substantially reducing said power transferred from said power supply to said at least one motor whenever said determined value of said at least one acceleration-dependent variable generated by said acceleration sensor arrangement is within a specified range of values.

3. A hybrid road vehicle according to claim 2:

wherein said control system additionally comprises a storage arrangement to store a defined relationship between at least said at least one acceleration-dependent variable generated by said acceleration sensor arrangement and said power to be transferred from said power supply to said at least one motor; and

wherein said power reduction means additionally comprises means for transferring power from said power supply to said at least one motor according to said defined relationship.

4. A hybrid road vehicle according to claim 3, wherein said power reduction means comprises power shutoff means for substantially discontinuing said power transferred from said power supply to said at least one motor whenever said determined value of said at least one acceleration-dependent variable exceeds a first threshold value.

5. A hybrid road vehicle according to claim 4, wherein said defined relationship stored in said storage arrangement is dependent upon at least one additional variable indicative of the state of the vehicle, said at least one additional variable comprising at least one of:

an instantaneous speed of the vehicle, and an instantaneous power transferred from said power supply to said at least one motor.

6. A hybrid road vehicle according to claim 5:

wherein said switching arrangement comprises at least one mechanical switch, said at least one mechanical switch comprising at least one contact element displaceable between a closed position and an open position; and

wherein said power reduction means comprises means for at least one of;

substantially reducing power transferred from said power supply to said at least one motor;

and interrupting said power transferred from said power supply to said at least one motor;

whenever said determined value of said at least one acceleration-dependent variable generated by said acceleration sensor arrangement exceeds a second threshold value, said second threshold value of said determined value of said at least one variable corresponding to an acceleration sufficient to displace said at least one contact element between said closed position and said open position.

7. A hybrid road vehicle according to claim 6, wherein:

said at least one motor comprises at least one electric motor, said at least one electric motor comprising a rotary field winding, said rotary field winding comprising a plurality of phase windings;

said power supply comprises an electronic converter system connected to said plurality of phase windings; and

said at least one mechanical switch comprises means for modifying the circuit configuration of said plurality of phase windings.

8. A hybrid road vehicle according to claim 7, wherein said plurality of phase windings comprises a three phase rotary field winding, and wherein said at least one mechanical switch comprises means for switching said three phase rotary field winding between a star connection and a delta connection.

9. A hybrid road vehicle according to claim 8, wherein the vehicle has a normal operating forward direction of travel, and wherein said acceleration sensor arrangement is positioned on the vehicle in a direction ahead of said at least one mechanical switch in said normal operating forward direction of travel.

10. A hybrid road vehicle according to claim 9, wherein the vehicle includes at least a front axle and a rear axle, at least one of said plurality of wheels being mounted on said rear axle, wherein the vehicle includes torque transmission means for transmitting torque from said at least one electric motor to said at least one of said plurality of wheels, said torque transmission means comprising at least one of:

a transmission, and a universal joint shaft, and wherein the positioning of said acceleration sensor arrangement on the vehicle is at least one of;

adjacent said front axle of the vehicle, and ahead of said front axle of the vehicle in said normal operating forward direction of travel.

11. A hybrid road vehicle according to claim 8:

wherein said acceleration sensor arrangement comprises means for determining a translational movement along at least a first axis of the vehicle;

wherein said defined relationship is stored in said storage arrangement in the form of a lookup table;

wherein said at least one mechanical switch comprises at least a portion of an emergency shutoff apparatus for the vehicle;

wherein said acceleration sensor arrangement comprises at least a portion of at least one of;

an airbag control circuit for the vehicle, and an accident data storage apparatus for the vehicle;

wherein said at least one mechanical switch comprises an electric motor actuator, said electric motor actuator being effective to displace said at least one contact element between said closed position and said open position; and

wherein said acceleration sensor arrangement comprises at least one acceleration sensor element.

12. An electric non-rail vehicle, comprising:

a chassis;

a plurality of wheels rotationally mounted on said chassis;

a plurality of road vehicle tires disposed on corresponding ones of said plurality of wheels; and

an electric propulsion system, said electric propulsion system comprising;

at least one electric motor for propelling at least one of said plurality of wheels;

a power supply to supply electric power to said at least one electric motor;

a power transfer arrangement to transfer power from said power supply to said at least one electric motor;

said power transfer arrangement comprising switching circuitry to transfer power from said power supply to said at least one electric motor;

an acceleration sensor arrangement to sense a value of at least one acceleration-dependent variable, said value of said at least one acceleration-dependent variable being a function of the acceleration of at least one portion of the vehicle;

said power transfer arrangement comprising a control system to control the amount of power transferred from said power supply to said at least one electric motor as a function of said value of said at least one acceleration-dependent variable;

said control system comprising an arrangement to minimize deterioration of said switching circuitry;

said arrangement to minimize deterioration of said switching circuitry being configured to temporarily reduce power flowing from through said switching circuitry upon and during the duration of said at least one acceleration-dependent variable sensed by said acceleration sensor arrangement exceeding a defined characteristic of the acceleration of said at least one portion of the vehicles and

said arrangement to minimize deterioration of said switching circuitry being configured to substantially immediately restore power flowing through said switching circuitry subsequent to the occurrence of said at least one acceleration-dependent variable sensed by said acceleration sensor arrangement exceeding a defined characteristic of the acceleration of said at least one portion of the vehicle, to permit substantially continuous and substantially uninterrupted operation of said vehicle.

13. An electric non-rail vehicle according to claim 12, wherein said arrangement to minimize deterioration of said switching circuitry comprises power reduction means for reducing said power transferred from said power supply to said at least one electric motor whenever said sensed value of said at least one acceleration-dependent variable is within a specified range of values.

14. An electric non-rail vehicle according to claim 13:

wherein said control system additionally comprises a memory arrangement to store a defined relationship between the power to be transferred from said power supply to said at least one electric motor as a function of the value of said at least one acceleration-dependent variable; and

wherein said power reduction means comprises means for transferring power from said power supply to said at least one electric motor according to said defined relationship stored in said memory arrangement.

15. An electric non-rail vehicle according to claim 14, wherein said defined relationship stored in said memory arrangement is a function of at least one other variable relating to the operational status of the vehicle, said at least one other variable comprising at least one of:

an instantaneous speed of the vehicle; and

the instantaneous power being transferred from said power supply to said at least one electric motor.

16. An electric non-rail vehicle according to claim 15:

wherein said power transfer arrangement comprises at least one mechanical switch for transferring power from said power supply to said at least one electric motor, said at least one mechanical switch comprising a contact member movable between a closed position and an open position;

wherein said power reduction means comprises power termination means for terminating power transfer from said power supply, through said at least one mechanical switch, and to said at least one electric motor, whenever said sensed value of said at least one acceleration-dependent variable exceeds a value representative of a force sufficient to move said contact member from said closed position to said open position.

17. An electric non-rail vehicle according to claim 16:

wherein said electric motor comprises a rotary field winding comprising a plurality of phase windings;

wherein said power supply comprises electronic converter means connected to said plurality of phase windings; and

wherein said at least one mechanical switch comprises means for switching said plurality of phase windings between a star configuration and at least one of;

a delta configuration and a wye configuration.

18. An electric non-rail vehicle according to claim 17, wherein said acceleration sensor arrangement comprises at least one acceleration sensing device, each of said at least one acceleration sensing device and said at least one mechanical switch being at least one of:

mounted on, and

connected to

said at least one electric motor.

19. An electric non-rail vehicle according to claim 18:

wherein said control system comprises means for regulating said power transferred from said power supply to said at least one electric motor as a function of at least one of;

an amplitude of said at least one acceleration-dependent variable; and

the rate of change of said amplitude of said at least one acceleration-dependent variable;

wherein said acceleration sensor arrangement comprises at least one acceleration sensing device for sensing translational accelerations;

wherein said power reduction means comprises means for substantially terminating said power transferred from said power supply to said at least one electric motor whenever said sensed value of said at least one acceleration-dependent variable exceeds a first threshold value;

wherein said defined relationship between said power to be transferred from said power supply to said at least one electric motor is stored in said memory arrangement in the form of a lookup table;

wherein said at least one mechanical switch comprises a portion of an emergency off system of the vehicle;

wherein said acceleration sensor arrangement comprises a component of at least one of;

an airbag control circuit of the vehicle, and an accident data storage device of the vehicle;

wherein said at least one mechanical switch comprises an actuator driven by an electric motor connected to said at least one movable contact element for moving said at least one movable contact member between said closed and open positions;

wherein the vehicle has a normal operational forward direction of travel, and wherein said acceleration sensor arrangement is disposed on said vehicle in a direction substantially forward of said at least one mechanical switch;

wherein the vehicle comprises at least one front axle and at least one rear axle, wherein at least one of said plurality of road vehicle tires is mounted on said rear axle, wherein said vehicle additionally comprises torque transmission means for transmitting torque from said at least one electric motor to said at least one of said plurality of road vehicle tires mounted on said rear axle, and wherein said acceleration sensor arrangement is positioned on the vehicle in at least one of;

adjacent said front axle, and substantially forward of said front axle; and

wherein said torque transmission means comprises at least one of;

a transmission, and a universal joint shaft.

20. An electric motor propulsion system for a non-rail tired vehicle with an arrangement to minimize deterioration of switching circuitry which controls power flowing to at least one electric motor by temporarily reducing power flowing through said switching circuitry, said electric motor propulsion system comprising:

said at least one electric motor;

a power supply to supply power to said at least one electric motor;

said switching circuitry to transfer power from said power supply to said at least one electric motor;

an acceleration sensor arrangement to sense a value of at least one variable, said at least one variable being a function of the acceleration of at least one portion of the vehicle;

a control system to control the amount of power transferred from said power supply to said at least one electric motor dependent on at least one of;

said sensed value of said at least one variable, and the rate of change of said sensed value of said at least one variable;

said arrangement to minimize deterioration of said switching circuitry comprising a portion of said control system;

said arrangement to minimize deterioration of said switching circuitry being configured to temporarily reduce power flowing through said switching circuitry upon and during the duration of said at least one variable sensed by said acceleration sensor arrangement exceeding a defined characteristic of the acceleration of said at least one portion of the vehicle; and

said arrangement to minimize deterioration of said switching circuitry being configured to substantially immediately restore power flowing through said switching circuitry subsequent to said at least one variable sensed by said acceleration sensor arrangement exceeding a defined characteristic of the acceleration of said at least one portion of the vehicle,

to permit substantially continuous and substantially uninterrupted operation of said vehicle.