Moisture-resistant calcium containing particles

• US 5,917,110 A
• Filed: 10/18/1996
• Issued: 06/29/1999
• Est. Priority Date: 10/18/1996
• Status: Expired due to Term

• Current Assignee: Tetra Technologies Incorporated
• Original Assignee: Tetra Technologies Incorporated
• Inventors: Kust, Roger N.
• Primary Examiner(s): LANGEL, WAYNE A
• Application Number:
  US08/732,706
• Time in Patent Office: 984 Days
• Field of Search: 71/63, 71/64.02, 71/64.03, 71/64.07, 71/64.11, 71/64.12, 71/64.13, 71/27, 71/28, 71/29, 71/30, 71/58, 71/34
• US Class Current: 71/27
• CPC Class Codes: C05C 5/04 containing calcium nitrate
• CPC Class Codes: C05C 9/00 Fertilisers containing urea or urea compounds
• CPC Class Codes: C05D 3/00 Calcareous fertilisers C05D7/00 takes precedence
• CPC Class Codes: C05G 5/30 Layered or coated, e.g. dust-preventing coatings
• CPC Class Codes: C05G 5/37 layered or coated with a polymer
• CPC Class Codes: C05G 5/38 layered or coated with wax or resins

Abstract

Free-flowing moisture resistant calcium-containing particles that inhibit the water absorption characteristics of calcium products, including soluble calcium products that are hygroscopic and deliquescent, by providing a moisture resistant coating. The core of the particle is a calcium-containing material, more particularly a soluble calcium-containing material. Moisture resistant or hydrophobic coatings are applied to the core to inhibit water absorption by the calcium-containing material. The coated particles may then be more easily shipped, stored and handled as a dry, anhydrous product. A core comprised of calcium chloride coated with urea is useful as both a soil conditioner and a fertilizer. Additional plant nutrients are mixed with either the core or the coating materials to improve fertilizing qualities. Additional coatings of hydrophobic materials such as a paraffinic hydrocarbon or a polymeric resin increase the water resistance of the particles. A final coating of a finely divided conditioning agents such as talc or calcium carbonate can be applied to achieve a more free-flowing particle.

Claims

1. Free-flowing moisture resistant calcium-containing particles comprising:

a core comprising a hygroscopic calcium-containing material and an essentially calcium free soluble coating on an outer surface of the core to inhibit moisture uptake by the core.

2. The moisture resistant calcium-containing particles of claim 1 wherein the core includes an ammonia based material.

3. The moisture resistant calcium-containing particles of claim 1 further comprising a hydrophobic coating over the soluble coating.

4. The moisture resistant calcium-containing particles of claim 3 in an admixture with a finely divided conditioning agent.

5. The moisture resistant calcium-containing particles of claim 3 wherein the hydrophobic material comprises paraffinic hydrocarbon.

6. The moisture resistant calcium-containing particles of claim 5 wherein the paraffinic hydrocarbon comprises petrolatum having a melting point between 100°

F. and 260°

F.

8. The moisture resistant calcium-containing particles of claim 6 wherein the hydrophobic material comprises paraffinic hydrocarbon.

7. Free-flowing moisture resistant calcium-containing particles comprising:

a core comprising a hygroscopic calcium-containing material and an essentially calcium free soluble coating wherein the soluble coating further comprises a hydrophobic material to inhibit moisture uptake by the core.

9. The moisture resistant calcium-containing particles of claim 7 wherein the paraffinin hydrocarbon comprises petrolatum having a melting point between 100°

F. and 260°

F.

10. The moisture resistant calcium-containing particles of claim 7 in an admixture with a finely divided conditioning agent.

11. Free-flowing moisture resistant calcium-containing particles comprising:

a core comprising a hygroscopic calcium-containing material, a soluble coating, and a hydrophobic layer between the core and the soluble coating.

12. Free-flowing moisture resistant calcium-containing particles comprising:

a core comprising a hygroscopic calcium-containing material, a soluble coating, and an insoluble layer between the core and the soluble coating.

13. The moisture resistant calcium-containing particles of claim 12 wherein the insoluble layer comprises sulfates, phosphates, carbonates, silicates or a combination thereof.

14. Moisture resistant calcium-containing particles comprising:

a hygroscopic, calcium-containing core and an essentially calcium free soluble coating on an outer surface of the core to inhibit moisture uptake by the core, the core comprising calcium chloride, calcium nitrate, calcium formate, calcium acetate, a calcium salt of an organic acid, a calcium saccharide compound or a combination thereof.

15. The moisture resistant calcium-containing particles of claim 14 wherein the soluble coating comprises a nitrogen-containing material.

16. The moisture resistant calcium-containing particles of claim 14 wherein either the soluble coating or the calcium-containing core includes one or more plant nutrients.

17. The moisture resistant calcium-containing particles of claim 16 wherein the plant nutrients are selected from the group consisting of phosphorus, potassium, iron, copper, zinc, manganese, boron, manganese, molybdenum, sulfur, and combinations thereof.

18. A composition useful as a soil amendment comprising:

granules having a calcium chloride core and an essentially calcium free, soluble nitrogen-containing coating selected from the group consisting of urea, ammonium nitrate, urea phosphate, melamine urea aldehyde polymers, monoammonium phosphate, diammonium phosphate and combinations thereof;

wherein the coating inhibits moisture uptake by the core.

19. Free-flowing, urea-coated calcium chloride particles comprising:

from 5 to 35 parts by weight urea and 100 parts by weight calcium chloride including any water of hydration wherein the urea and the calcium chloride form a urea-calcium chloride adduct layer between the core and the coating; and

a particle size distribution substantially between 0.4 and 5 mm.

20. The free-flowing particles of claim 19 comprising an outer coating of from 1 to 15 weight percent petrolatum.

21. The free-flowing particles of claim 19 in admixture with a finely-divided conditioning agent.

22. The free-flowing particles of claim 19 including a plant nutrient in a calcium chloride core or in the urea coating.

23. The free-flowing particles of claim 19 wherein the coating includes urea-formaldehyde resin.

24. The free-flowing particles of claim 23 wherein the resin is dispersed in the urea coating.

25. Free-flowing, urea-coated calcium chloride particles comprising from 5 to 35 parts by weight urea, 100 parts by weight calcium chloride including any water of hydration;

and an intermediate layer of insoluble material selected from the group consisting of sulfates, phosphates, carbonates and silicates, between the calcium chloride particles and the urea coating.

26. Free-flowing, urea-coated calcium chloride particles comprising:

from 5 to 35 parts by weight urea and 100 parts by weight calcium chloride including any water of hydration wherein a resin is coated over the urea coating.

27. Free-flowing, urea-coated calcium chloride particles comprising:

a calcium chloride core and a urea coating wherein the urea and the calcium chloride form a urea-calcium chloride adduct layer between the core and the coating.

28. Free-flowing, urea-coated calcium chloride particles comprising:

from 5 to 35 parts by weight urea and 100 parts by weight calcium chloride including any water of hydration and a layer of insoluble material selected from the group consisting of sulfates, phosphates, carbonates and silicates, the particles further comprising a particle size distribution substantially between 0.4 and 5 mm.

29. Free-flowing moisture resistant calcium-containing particles comprising:

a core comprising a hygroscopic calcium-containing material containing from about 5 to about 25 percent water by weight of the core;

an essentially calcium free soluble, nitrogen-containing coating, a hydrophobic coating over the essentially calcium free soluble coating to inhibit moisture uptake by the core; and

a finely divided conditioning agent over the hydrophobic coating.

30. Free-flowing moisture resistant calcium chloride particles comprising:

a calcium chloride core and a soluble nitrogen-containing coating wherein the soluble nitrogen-containing coating is applied to the core in molten form.