Motor drive system having a plurality of series connected H-bridges

• US 5,917,295 A
• Filed: 01/31/1996
• Issued: 06/29/1999
• Est. Priority Date: 01/31/1996
• Status: Expired due to Term

• Current Assignee: DRS Power Technology, Inc. (Leonardo S.p.A.)
• Original Assignee: Kaman Electromagnetics Corp. (Kaman Corporation)
• Inventors: Mongeau, Peter
• Primary Examiner(s): IP, SHIK LUEN PAUL
• Application Number:
  US08/594,816
• Time in Patent Office: 1,245 Days
• Field of Search: 318/138, 318/254, 318/245, 318/439, 318/256-293, 318/599, 388/902, 363/40, 363/89, 363/98
• US Class Current: 318/400.29
• CPC Class Codes: H02P 27/08 with pulse width modulation

Abstract

A motor drive system for selectively supplying a drive current to a multiple phase motor having each phase winding divided into a plurality of discrete windings includes a plurality of H-bridge drives to control the polarity and magnitude of the drive current. Each H-bridge drive include a pair of half bridge drives interconnected to the terminals of each of the discrete windings. Each of the half bridges have an upper bridge switching element and a lower bridge switching element for coupling the positive and negative potential, respectively, of a DC power source to each discrete winding. The discrete windings of each phase winding are coupled in series by a plurality relays which are selectively actuated by a controller to interconnect the discrete windings in predetermined groups dependent upon the shaft speed of the motor. The controller also controls the excitation of the bridge switching elements whereby the bridge switching elements disposed at the end terminals of each group of discrete windings are actuated and the other bridge switching elements are turned off to provide the desired current to the phase windings of the motor.

Claims

1. A circuit for use in a motor drive system for providing drive current to an electric motor having multiple phase windings, each phase winding including a plurality of discrete windings, the motor drive system further including a sensing means for generating a motor signal indicative of a motor operating parameter, a winding control means for generating a switch control signal in response to the motor signal, and a bridge control means for selectively generating excitation signals in response to an external command signal and the motor signals, said circuit comprising:

a plurality of H-bridge circuits, each H-bridge circuit being coupled to each discrete motor winding of each phase winding, each H-bridge circuit comprising a first half bridge and a second half bridge, said first half bridge including a first upper bridge switching element coupling a first terminal of the discrete winding to a positive potential of a direct current (DC) power source and a first lower bridge switching element coupling said first terminal of the discrete winding to a negative potential of the power source, and said second half bridge including a second upper bridge switching element coupling a second terminal of the discrete winding to said positive potential of said power source and a second lower bridge switching element coupling said second terminal of the discrete winding to said negative potential of said power source;

said bridge switching elements of said half bridges for each phase winding being selectively activated for providing drive current through each discrete windings of each respective phase windings in response to the excitation signals; and

a switching means for selectively connecting each discrete winding of each respective motor phase winding in series in response to the switch control signal.

2. A circuit for use in a motor drive system as defined in claim 1, wherein said bridge switching elements are solid state switches.

3. A circuit for use in a motor drive system as defined in claim 1, wherein said switching means are mechanical relays.

4. A circuit for use in a motor drive system as defined in claim 1, further comprising a plurality of phase switching means, each phase switching means coupling one end terminal of a phase winding to one end terminal of another phase winding to form a wye configuration when said phase switching means are closed.

5. A motor drive system for providing drive current to an electric motor having multiple phase windings, each phase winding including a plurality of discrete windings;

the motor drive system comprising;

a plurality of H-bridge circuits, each H-bridge circuit being coupled to each discrete motor winding of each phase winding, each H-bridge circuit comprising a first half bridge and a second half bridge, said first half bridge including a first upper bridge switching element coupling a first terminal of the discrete winding to a positive potential of a direct current (DC) power source and a first lower bridge switching element coupling said first terminal of the discrete winding to a negative potential of the power source, and said second half bridge including a second upper bridge switching element coupling a second terminal of the discrete winding to said positive potential of said power source and a second lower bridge switching element coupling said second terminal of the discrete winding to said negative potential of said power source;

said bridge switching elements of said half bridges for each phase winding being selectively activated for providing drive current through each discrete winding of each respective phase windings in response to excitation signals;

a winding switching means for selectively connecting each discrete winding of each respective motor phase winding in series in response to a switch control signal;

a sensing means for generating a motor signal indicative of a motor operating parameter;

a winding control means for generating the switch control signal in response to the motor signal; and

a bridge control means for selectively generating excitation signals in response to an external command signal and the motor signal.

6. A motor drive system as defined in claim 5, wherein said bridge switching elements are solid state switches.

7. A motor drive system as defined in claim 5, wherein said winding switching means are mechanical relays.

8. A motor drive system as defined in claim 5, wherein said sensing means provides a motor signal indicative of the motor speed.

9. A motor drive system as defined in claim 5, wherein said winding control means provides switch control signals to open all of said winding switching means if the motor signal is greater than a predetermined parameter.

10. A motor drive system as defined in claim 9, wherein said predetermined parameter is an indication of the motor operating a maximum speed.

11. A motor drive system as defined in claim 5, wherein said winding control means provides switch control signals to close all of said winding switching means if the motor signal is less than a predetermined parameter.

12. A motor drive system as defined in claim 11, wherein said predetermined parameter is indicative of the motor operating at partial speed.

13. A motor drive system as defined in claim 5, wherein said winding control means provides switch control signals to close at least one of said winding switching means of each of said phase windings if the motor signal is less than a predetermined parameter.

14. A motor drive system as defined in claim 13, wherein said predetermined parameter is an indication of the motor operating at partial speed.

15. A motor drive system as defined in claim 5, wherein said winding switching means switch only if motor current across said discrete windings is at a minimum.

16. A motor drive system as defined in claim 5, wherein the excitation signals are pulse width modulated.

17. A motor drive system as defined in claim 5, wherein said bridge control means provides excitation signals only to half-bridges connected to outer terminals of series-connected discrete windings, and said first and second terminals of individual discrete windings.

18. A motor drive system as defined in claim 5, wherein said winding switching means connect said discrete windings in series in a circular configuration for permitting any pair of half bridges to selectively drive current through the series connected discrete windings when the motor is operating at partial speed by selectively opening any one of said winding switching means and closing said other winding switching means.

19. A motor drive system as defined in claim 5, further comprising a plurality of phase switching means, each phase switching means coupling one end terminal of a phase winding to one end terminal of another phase winding to form a wye configuration when said phase switching means are closed.

20. A motor system comprising:

an electric motor having multiple phase windings, each phase winding including a plurality of discrete windings;

a plurality of H-bridge circuits, each H-bridge circuit being coupled to each discrete motor winding of each phase winding, each H-bridge circuit comprising a first half bridge and a second half bridge, said first half bridge including a first upper bridge switching element coupling a first terminal of the discrete winding to a positive potential of a direct current (DC) power source and a first lower bridge switching element coupling said first terminal of the discrete winding to a negative potential of the power source, and said second half bridge including a second upper bridge switching element coupling a second terminal of the discrete winding to said positive potential of said power source and a second lower bridge switching element coupling said second terminal of the discrete winding to said negative potential of said power source;

said bridge switching elements of said half bridges for each phase winding being selectively activated for providing drive current through each discrete winding of each respective phase windings in response to excitation signals;

a winding switching means for selectively connecting each discrete winding of each respective motor phase winding in series in response to a switch control signal;

a sensing means for generating a motor signal indicative of a motor operating parameter;

a winding control means for generating the switch control signal in response to the motor signal; and

a bridge control means for selectively generating excitation signals in response to an external command signal and the motor signal.