Dye diffusion thermal transfer printing

• US 5,917,530 A
• Filed: 06/03/1996
• Issued: 06/29/1999
• Est. Priority Date: 07/16/1993
• Status: Expired due to Fees

• Current Assignee: Imperial Chemical Industries PLC (Nouryon BV)
• Original Assignee: Imperial Chemical Industries PLC (Nouryon BV)
• Inventors: Hutt, Kenneth, Stephenson, Ian Richard, Harry, Alan John, Tran, Ha Cong, Pester, Paul David, Davies, Dafydd Geraint, Hann, Richard Anthony
• Primary Examiner(s): TRAN, HUAN HUU
• Application Number:
  US08/581,610
• Time in Patent Office: 1,121 Days
• Field of Search: 347/171, 347/213, 400/197
• US Class Current: 347/171
• CPC Class Codes: B41J 31/16 while fitted in the machine using the ink ribbons
• CPC Class Codes: B41M 5/38207 characterised by aspects not provided for in groups B41M5/385 - B41M5/395

Abstract

A dye donor, such as a transfer ribbon, comprises a supporting substrate and a relatively thick dye layer consisting of a dye dispersed within a dye binder. A heater, such as a modulated scanning laser beam, heats selected pixel regions of the ribbon and causes dye to diffuse from the heated regions to a receiver sheet and print a number of pixels thereon which build up to form an image. In order to allow the donor to be reused, it is passed between a pair of heated rollers to cause dye in the dye layer to diffuse to an even density whereby the regions depleted of dye during the print process are replenished. Instead of the replenishment dye coming from the body of the donor, it may be supplied by a separate source.

Claims

1. A dye diffusion thermal transfer printing system comprising a dye pad consisting of a solid body portion throughout which a thermally diffusible dye may diffuse, a receiver for receiving dye from said dye pad, and a heater for heating selective regions of said dye pad to cause dye in the heated regions to transfer to the receiver, wherein means are provided for replenishing, with thermally diffusible dye, regions of the dye pad which have become depleted of dye through printing, said dye depleted regions being supplied with dye from other regions of said dye pad.

2. The system of claim 1 wherein said dye pad comprises a roller having printing and replenishment stations around its periphery.

3. The system of claim 1 wherein said dye pad comprises a porous carbon roller.

4. The system of claim 1, wherein the replenishing dye is held in a separate source which transfers dye to the donor means.

5. A dye diffusion thermal transfer printing system comprising a dye donor carrying an amount of thermally diffusible dye, a receiver for receiving dye from said donor, and a heater for heating selective regions of said donor to cause dye in said heated regions to transfer to said receiver, wherein means are provided for replenishing, with thermally diffusible dye, regions of said donor which have become depleted of dye through printing, and wherein said receiver comprises an intermediate carrier which bulk transfers a printed image to one or more further receivers.

6. A system according to claim 5, wherein said intermediate carrier is a laser light transparent material having low affinity for said dye.

7. A system according to claim 6 wherein said intermediate carrier is a roller.

8. A system according to claim 6, wherein said intermediate carrier has a relieved surface providing an air gap between said dye donor and said intermediate carrier, wherein transfer of said dye from said donor to said intermediate carrier is effected by sublimation of said dye.

9. A system according to claim 8, wherein the relieved surface of the intermediate carrier has a frosted texture.

10. A system according to claim 5 wherein an air gap is provided between said donor and said receiver to prevent reverse color migration from said receiver to said donor.