Apparatus for reducing the effects of turn on delay errors in motor control

• US 5,917,721 A
• Filed: 11/21/1997
• Issued: 06/29/1999
• Est. Priority Date: 11/21/1997
• Status: Expired due to Term

• Current Assignee: Allen-Bradley Company (Rockwell Automation, Inc.)
• Original Assignee: Allen-Bradley Company LLC (Rockwell Automation, Inc.)
• Inventors: Kerkman, Russel J., Leggate, David
• Primary Examiner(s): STERRETT, JEFFREY L
• Application Number:
  US08/976,188
• Time in Patent Office: 585 Days
• Field of Search: 363/41, 363/95, 363/96, 363/97, 363/98, 363/132, 363/137
• US Class Current: 363/98
• CPC Class Codes: H02M 1/385 with means for correcting output voltage deviations introduced by the dead time
• CPC Class Codes: H02M 7/53875 with analogue control of three-phase output

Abstract

A method and apparatus for compensating for deviations in the alternating voltage produced by a PWM inverter. The necessary sequence in which inverter components must be triggered results in voltage error pulses that accumulate over time and result in deviations from ideal voltage at motor terminals. By allowing the error pulses to continue and adjusting the trigger times to compensate for the error pulses, the effect of the error pulses is negated and the voltage deviations are eliminated.

Claims

1. An apparatus for use with a processor, a carrier signal generator, a comparator, three current polarity sensors and an inverter for controlling a three phase motor, the signal generator providing a carrier count signal and a direction signal, the direction signal being high when the carrier count is counting up and low when the carrier count is counting down, the processor generating first, second and third trigger time sets, a separate set corresponding to each of the three phases and including inter-set times comprising add, subtract and preserve times, each add time equal to an inter-set preserve time plus a delay period and each subtract time equal to the inter-set preserve time minus the delay period, the comparator comparing a first, a second and a third modified trigger time to the carrier count generating first, second and third trigger signals for controlling the inverter, each polarity sensor providing a polarity signal indicating current polarity in a separate one of the three motor phases, the apparatus for generating the first, second and third modified trigger times, the apparatus comprising:

first, second and third compensation modules for providing the first, second and third modified trigger times, respectively, each compensation module including;

a decoder receiving the direction signal and a polarity signal corresponding to an associated motor phase and generating two decision signals including add and subtract signals, when the polarity signal is high and the direction signal is low, the subtract signal is low and the add signal is high, when the polarity signal is low and the direction signal is high, the add signal is low and the subtract signal is high and during other combinations of polarity and direction signals the add and subtract signals are low;

a storer receiving and storing the add, subtract and preserve times corresponding to an associated motor phase; and

a selector which receives the add and subtract signals and the add, subtract and preserve times and generates a modified trigger time, the modified trigger time equal to the add time when the add signal is high, equal to the subtract time when the subtract signal is high and equal to the preserve time when the add and subtract signals are low.

2. The apparatus of claim 1 wherein the decoder also generates a preserve signal which is high when both the direction and polarity signals are either high or low and provides the preserve signal to the selector, when the preserve signal is high, the selector providing the modified trigger time equal to the preserve time.

3. The apparatus of claim 2 wherein the processor also includes first, second and third data busses and first, second and third data lines linking the processor to the storers of the first, second and third compensation modules, respectively, the processor generating first, second and third select signals on the first, second and third data lines, sequentially providing times of a first set on the first bus, sequentially providing times of a second set on the second bus and sequentially providing times of a third set on the third bus, each select signal indicating which time of a set is instantaneously being received on a corresponding bus, the storer identifying which trigger time is instantaneously being received and storing the received trigger times accordingly.

4. An apparatus for use with a processor, a carrier signal generator, a comparator, three current polarity sensors and an inverter for controlling a three phase motor, the signal generator providing a carrier count signal and a direction signal, the direction signal being high when the carrier count is counting up and low when the carrier count is counting down, the processor generating first, second and third trigger times, a separate trigger time corresponding to each of the three phases, the comparator comparing a first, a second and a third modified trigger time to the carrier count generating first, second and third trigger signals for controlling the inverter, each polarity sensor providing a polarity signal indicating current polarity in a separate one of the three motor phases, the apparatus for generating the first, second and third modified trigger times, the apparatus comprising:

first, second and third compensation modules for providing the first, second and third modified trigger times, respectively, each compensation module including;

a decoder receiving the direction signal and a polarity signal corresponding to an associated motor phase and generating two decision signals including add and subtract signals, when the polarity signal is high and the direction signal is low, the subtract signal is low and the add signal is high, when the polarity signal is low and the direction signal is high, the add signal is low and the subtract signal is high and during other combinations of polarity and direction signals the add and subtract signals are low;

a storer receiving a trigger time corresponding to an associated motor phase, the storer subtracting a delay period from the trigger time to generate a subtract trigger time, adding a delay period to the trigger time to generate an add trigger time, storing the trigger time as a preserve trigger time and storing the add and subtract trigger times; and

a selector which receives the add and subtract signals and the add, subtract and preserve trigger times and generates a modified trigger time, the modified trigger time equal to the add trigger time when the add signal is high, equal to the subtract trigger time when the subtract signal is high and equal to the preserve trigger time when the add and subtract signals are low.

5. The apparatus of claim 4 wherein the decoder also generates a preserve signal which is high when both the direction and polarity signals are either high or low and provides the preserve signal to the selector, when the preserve signal is high, the selector providing the modified trigger time equal to the preserve trigger time.

6. A method for use with a processor, a carrier signal generator, a comparator, three current polarity sensors and an inverter for controlling a three phase motor, the signal generator providing a carrier count signal and a direction signal, the direction signal being high when the carrier count is counting up and low when the carrier count is counting down, the processor generating first, second and third trigger time sets, a separate set corresponding to each of the three phases and including inter-set times comprising add, preserve and subtract times, each add time equal to an inter-set preserve time plus a delay period and each subtract time equal to the inter-set preserve time minus the delay period, the comparator comparing a first, a second and a third modified trigger time to the carrier count generating first, second and third trigger signals for controlling the inverter, each polarity sensor providing a polarity signal indicating current polarity in a separate one of the three motor phases, the method for generating the first, second and third modified trigger times, the method comprising the steps of:

receiving the direction signal and a polarity signal corresponding to an associated motor phase and generating two decision signals including add and subtract signals, when the polarity signal is high and the direction signal is low, the subtract signal is low and the add signal is high, when the polarity signal is low and the direction signal is high, the add signal is low and the subtract signal is high and during other combinations of polarity and direction signals the add and subtract signals are low;

storing the add, subtract and preserve times corresponding to an associated motor phase; and

receiving the add and subtract signals and the add, subtract and preserve times and generating a modified trigger time, the modified trigger time equal to the subtract time when the subtract signal is high, equal to the add time when the add signal is high and equal to the preserve time when the add and subtract signals are low.

7. The method of claim 6 further including the step of generating a preserve signal which is high when both the direction and polarity signals are either high or low, the step of receiving the add and subtract signal includes the step of receiving the preserve signal and the step of generating a modified trigger time includes the step of setting the modified trigger time equal to the preserve time when the preserve signal is high.

8. An method for use with a processor, a carrier signal generator, a comparator, three current polarity sensors and an inverter for controlling a three phase motor, the signal generator providing a carrier count signal and a direction signal, the direction signal being high when the carrier count is counting up and low when the carrier count is counting down, the processor generating first, second and third trigger times, a separate trigger time corresponding to each of the three phases, the comparator comparing a first, a second and a third modified trigger time to the carrier count generating first, second and third trigger signals for controlling the inverter, each polarity sensor providing a polarity signal indicating current polarity in a separate one of the three motor phases, the method for generating the first, second and third modified trigger times, the method comprising the steps of:

receiving the direction signal and a polarity signal corresponding to an associated motor phase and generating two decision signals including add and subtract signals, when the polarity signal is high and the direction signal is low, the subtract signal is low and the add signal is high, when the polarity signal is low and the direction signal is high, the add signal is low and the subtract signal is high and during other combinations of polarity and direction signals the add and subtract signals are low;

receiving a trigger time corresponding to an associated motor phase;

subtracting a delay period from the trigger time to generate a subtract trigger time;

adding the delay period to the trigger time to generate an add trigger time;

storing the trigger time as a preserve trigger time and storing the add and subtract trigger times; and

receiving the add and subtract signals and the add, subtract and preserve trigger times and generates a modified trigger time, the modified trigger time equal to the add trigger time when the add signal is high, equal to the subtract trigger time when the subtract signal is high and equal to the preserve trigger time when the add and subtract signals are low.

9. The method of claim 8 further including the step of generating a preserve signal which is high when both the direction and polarity signals are either high or low, the step of receiving the add and subtract signal includes the step of receiving the preserve signal and the step of generating a modified trigger time includes the step of setting the modified trigger time equal to the preserve trigger time when the preserve signal is high.