Apparatus for manufacturing an interlocked core spaced for anneal penetration

• US 5,918,359 A
• Filed: 06/20/1994
• Issued: 07/06/1999
• Est. Priority Date: 06/24/1992
• Status: Expired due to Fees

• Current Assignee: L.H. Carbide Corporation (L.H. Industries Corp.)
• Original Assignee: L.H. Carbide Corporation (L.H. Industries Corp.)
• Inventors: Neuenschwander, Thomas R.
• Primary Examiner(s): Hall, Carl E.
• Application Number:
  US08/262,231
• Time in Patent Office: 1,842 Days
• Field of Search: 29/596, 29/598, 29/609, 29/33 L, 29/33 Q, 29/564.1, 29/564.2, 29/564.6, 29/736, 310/42
• US Class Current: 29/564.2
• CPC Class Codes: B21D 28/22 Notching the peripheries of circular blanks, e.g. laminations for dynamo-electric machines
• CPC Class Codes: H02K 15/024 with slots
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine
• CPC Class Codes: Y10T 29/49012 Rotor
• CPC Class Codes: Y10T 29/49078 Laminated
• CPC Class Codes: Y10T 29/5138 and means to machine work part to fit cooperating work part
• CPC Class Codes: Y10T 29/53161 including deforming means

Abstract

A process and apparatus for manufacturing lamina stacks used to form rotor or stator cores for electric motors. In the process of forming a plurality of blanked lamina, a blanking and tacking machine forms dimples in the laminas prior to coaxially stacking the laminas. The lamina may also include interlocking portions so that the lamina stack may be interlocked. The dimples are located at offset positions relative to adjacent laminas to cause the laminas of the stack to be spaced apart. The spaced apart stack may be subject to annealing which relieves metal stress in the stack and causes the formation of a desired non-conductive layer on the surfaces of the laminas. The annealed lamina stack may then be compressed to bring the laminas into abutting relation to be subsequently manufactured into rotor or stator cores.

Claims

1. An apparatus for manufacturing electric motor parts from a sheet of stock material, said apparatus comprising:

a blanking station;

first means for guiding sheet stock material to said blanking station;

second means at said blanking station for blanking generally planar laminas from said sheet stock material;

third means for forming spacing means in said generally planar laminas at predetermined locations thereof; and

fourth means for relatively rotating said laminas so that said spacing means of adjacently positioned laminas are offset whereby each of said laminas have surfaces which when positioned adjacently are separated from adjacent lamina surfaces by said spacing means.

2. The apparatus of claim 1 further comprising means for stacking said laminas to form a lamina stack.

3. The apparatus of claim 2 wherein each said lamina has an axis substantially perpendicular to the laminar plane, and said lamina stack has a central axis substantially coaxial with said lamina axes.

4. The apparatus of claim 2 further comprising means for forming interlocking means in said generally planar laminas, and said stacking means interlocks adjacent laminas in said lamina stack to form an interlocked lamina stack.

5. The apparatus of claim 1 wherein said third means includes means for forming dimples.

6. An apparatus for manufacturing electric motor parts from a sheet of stock material, said apparatus comprising:

a blanking station;

first means for guiding sheet stock material to said blanking station;

second means at said blanking station for blanking generally planar laminas from said sheet stock material;

third means for forming dimples in said generally planar laminas at predetermined locations thereof; and

fourth means for relatively rotating said laminas so that said dimples of adjacently positioned laminas are offset whereby each of said laminas have surfaces which when positioned adjacently are separated from adjacent lamina surfaces by said dimples.

7. The apparatus of claim 6 further comprising means for stacking said laminas to form a lamina stack.

8. The apparatus of claim 7 wherein each said lamina has an axis substantially perpendicular to the laminar plane, and said lamina stack has a central axis substantially coaxial with said lamina axes.

9. The apparatus of claim 7 further comprising means for forming interlocking means in said generally planar laminas, and said stacking means interlocks adjacent laminas in said lamina stack to form an interlocked lamina stack.