Powered surgical tool

• US 5,919,203 A
• Filed: 01/21/1998
• Issued: 07/06/1999
• Est. Priority Date: 01/21/1998
• Status: Expired due to Term

• Current Assignee: Joel P. Husted
• Original Assignee: Royce H. Husted
• Inventors: Husted, Royce H., Husted, Joel P.
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): HO, TAN-UYEN THI
• Application Number:
  US09/010,312
• Time in Patent Office: 531 Days
• Field of Search: 606/180, 606/82, 606/176, 606/161, 606/159, 606/177, 606/178
• US Class Current: 606/180
• CPC Class Codes: A61B 17/142 with reciprocating saw blades, e.g. with cutting edges at the distal end of the saw blades
• CPC Class Codes: A61B 17/1624 Drive mechanisms therefor
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 2017/00539 hydraulically

Abstract

A powered surgical tool includes a battery-operated motor that has an eccentrically mounted drive wheel for engaging a longitudinally movable drive wire that operates to incrementally rotate a ratchet wheel. A work wheel in the form of a cutting blade or a grinding wheel is mounted for rotational movement with the ratchet wheel at the distal end of the surgical tool. In another version, the cutting blade has a periphery of cutting teeth, which are driven directly by the longitudinally movable drive wire. A grinding wheel version discloses two grinding wheels that are incrementally driven in opposite angular directions by a pair of longitudinally movable drive wires.

Claims

1. A powered miniature tool comprising:

work wheel means having an axis of rotation;

a housing having a proximal end and a distal end;

means in said housing for supporting said work wheel means for rotation about said axis;

a reciprocally movable element in said housing for imparting incremental angular undirectional rotational movement to said work wheel means; and

motor means coupled to said reciprocally movable element adjacent said proximal end of said housing.

2. The tool of claim 1, wherein said work wheel means comprises a circular work wheel having an axle corresponding to said axis, and wherein said work wheel has a toothed periphery that is engaged by said reciprocally movable element.

3. The tool of claim 1, wherein said reciprocally movable element comprises a length of music wire.

4. The tool of claim 1, wherein said motor means further includes:

an eccentrically mounted drive wheel that engages a looped portion of said reciprocally movable element.

5. The tool of claim 1, wherein said work wheel means includes a work wheel defining a cutting edge and further including a ratchet wheel coupled to said work wheel, said ratchet wheel being engageable with said reciprocally movable element.

6. The tool of claim 1, further including:

means for converting rotational motion to longitudinal motion coupled between said motor means and said reciprocally movable element.

7. The tool of claim 6, wherein said rotational motion converting means comprises:

A flexible shaft coupled to said motor means;

a rotatable cam driven from said flexible shaft; and

a push rod engaging said cam and said reciprocally movable element.

8. The tool of claim 1, wherein said housing comprises a sealed tube and wherein:

said motor means comprises a fluid pump developing positive and negative pressure; and

a fluid piston mounted in said distal end for reciprocating said reciprocally movable element in response to fluid pressures in said tube.

9. The tool of claim 8, wherein said reciprocally movable element comprises a length of music wire.

10. The tool of claim 8, wherein said work wheel defines a cutting edge and further including a ratchet wheel coupled to said work wheel, said ratchet wheel being engageable with said reciprocally movable element.

11. A powered miniature tool comprising:

a circular work wheel having an axis of rotation;

a housing having a proximal end and a distal end;

means in said housing for supporting said work wheel for rotation about said axis;

a reciprocally movable element in said housing for imparting incremental unidirectional angular rotational movement to said work wheel;

motor means coupled to said reciprocally movable element adjacent said proximal end of said housing, said work wheel having an axle corresponding to said axis; and

an eccentrically mounted drive wheel in said motor means that engages a looped portion of said reciprocally movable element.

12. The tool of claim 11, further comprising:

a second circular work wheel;

a second reciprocally movable element for imparting incremental unidirectional angular rotational movement to said second work wheel; and

said second reciprocally movable element driving said second work wheel in an opposite unidirectional angular direction.

13. A method of operating a powered surgical cutter comprising:

providing a work wheel having a cutting edge;

supporting the work wheel for rotational movement at the distal end of a housing;

providing a reciprocally movable element coupled to a motor means located in the proximal end of the housing and

driving the work wheel in an incremental unidirectional angular rotational manner from the reciprocally movable element.

14. The method of claim 13, wherein a ratchet wheel is coupled to the work wheel and further comprising:

driving the ratchet wheel with the reciprocally movable element.

15. The method of claim 13, wherein the housing comprises a sealed, fluid filled tube and further comprising:

providing a positive and negative pressure fluid pump at one end of the sealed tube and a reciprocally movable fluid piston at the other end of the sealed tube; and

coupling the fluid piston to the work wheel.

16. The method of claim 15, further comprising:

applying force from the fluid piston to a ratchet wheel coupled to the work wheel.

17. The method of claim 13, further comprising:

sequentially engaging the serrated cutting edge of the work wheel with a reciprocally movable element that is coupled for reciprocating motion to the motor means.

18. The method of claim 13, wherein two work wheels are provided that are driven in opposite incremental undirectional angular rotations from the motor means.

19. The method of claim 13, further comprising:

providing a cam;

providing a push rod that engages the work wheel; and

driving the cam with a flexible shaft coupled to the motor means for converting rotational motion of the motor means to reciprocal motion of the push rod.

20. The method of claim 19, further including biasing the push rod against the face of the cam.