Auto ranging current monitor with common mode correction

• US 5,920,189 A
• Filed: 11/26/1996
• Issued: 07/06/1999
• Est. Priority Date: 11/26/1996
• Status: Expired due to Term

• Current Assignee: Delphi Technologies, Inc. (Aptiv PLC)
• Original Assignee: Delco Electronics Corporation (Motors Liquidation Co. GUC Trust)
• Inventors: Dale, Ronald W, Soutar, Larry W, Fisher, R. Thomas
• Primary Examiner(s): Nguyen, Vinh P.
• Application Number:
  US08/756,471
• Time in Patent Office: 952 Days
• Field of Search: 324/133, 324/115, 324/99 D, 324/103 R, 324/142, 324/130, 324/522, 364/483, 364/487, 340/660, 340/661, 702/64, 702/66, 702/67
• US Class Current: 324/115
• CPC Class Codes: G01R 15/09 Autoranging circuits
• CPC Class Codes: G01R 19/0092 measuring current only all subgroups of G01R19/00 take precedence

Abstract

An improved current monitor for measuring current over a wide dynamic range. The current monitor includes a low current channel, a high current channel, and a switch for selecting the low current channel if the measured current is below a predetermined level and the high current channel if the current is above the predetermined level. The output of the high current channel is voltage encoded by adding a fixed offset. The current monitor determines that the measured current is from the low current channel if the reading is below the offset and from the high current channel if the reading is above the offset. A current level output device automatically outputs a decoded current reading based on this determination. The current monitor also incorporates a low current error compensation circuit to compensate for parasitic current when the current monitor is using the high current channel. The current monitor also incorporates a device for reducing the common mode error voltage to zero in the differential amplifiers used to convert current across shunt resistors in the low and high current channels to a voltage signal.

Claims

1. A current monitor for measuring a load current level over a wide dynamic range in a circuit having a load supplied by a power source and outputting the load current level to an output device, comprising:

a low current sensor and a high current sensor connected in series with the load and the power source;

a low current channel having an input connected to the low current sensor and a low current output carrying a low current signal corresponding to the load current level within a low current range;

a high current channel having an input connected to the high current sensor and a high current output carrying a high current signal corresponding to the load current level within a high current range; and

a channel switching circuit responsive to the load current and coupled to said low current sensor and to said high and low current outputs for (1) providing said low current signal to said output device when the load current is below a predetermined thresholds, and (2) short circuiting said low current sensor and providing said high current signal to said output device when the load current is above said predetermined threshold.

2. The current monitor of claim 1, wherein said channel switching circuit further comprises a controller and an auto scaler, said auto scaler connected between said high current channel and said controller, said auto scaler having a comparator for comparing said high current channel output with said predetermined threshold, said controller controlling the operation of said channel switching circuit in response to an output of said comparator.

3. The current monitor of claim 1, further comprising an offset adjust circuit coupled to said high current channel for adding a predetermined offset to said high current signal.

4. The current monitor of claim 1, further comprising a low current error compensator operatively coupled to said high current channel, said low current error compensator adjusting said high current signal by an amount proportional to a voltage level of the power source, wherein said high current sensor is connected between said low current sensor and the power supply.

5. The current monitor of claim 1, wherein said low and high current channels respectively include a differential amplifier with common mode error compensation for eliminating common mode voltage error and current gain error, each said differential amplifier including an inverting input, a noninverting input, an amplifier output, a shunt resistor, R_s, connected between the voltage source and a first resistor R₁, each said first resistor connected between respective said shunt resistor and an adjustment potentiometer, R_p, said adjustment potentiometer having a wiper and connected between said first resistor and a second resistor and further connected in parallel with a fifth resistor, R_f, said wiper connected to said inverting input, said second resistor connected between said adjustment potentiometer and a compensating resistor, R_c, said compensating resistor connected between said second resistor and said amplifier output, a third resistor, R₃, connected between said voltage source and said noninverting output, a fourth resistor, R₄, connected between ground and said noninverting input, a potentiometer divider coefficient d having a value between 1 and 0 determined by the position of said wiper, wherein:

(1-d)*R_f +R₂ +R_c =(R_s +R₁ +d*R_f) R₄ /R₃.

6. The current monitor of claim 5, wherein:

R₁ =R₂, R_c =R_s, and R₄ /R₃ =1.

7. A current monitor for measuring a load current level over a wide dynamic range in a circuit having a load supplied by a power source and outputting the load current level to an output means, comprising:

a low current sensor and a high current sensor connected in series with the load and the power source;

low current channel means connected to the low current sensor for measuring the load current within a low current range and developing a low current signal corresponding thereto;

high current channel means connected to the high current sensor for measuring the load current within a high current range and developing a high current signal corresponding thereto; and

channel switching means responsive to the load current for automatically outputting said low current signal to said output means when the load current is below a predetermined threshold and short circuiting said low current sensor and providing said high current signal to said output means when the load current is above said predetermined threshold.

8. The current monitor of claim 7 wherein said channel switching circuit comprises an auto scaler means operatively connected to said high current channel for controlling the operation of said channel switching circuit in response to the load current level.

9. The current monitor of claim 8, wherein said auto scaler means comprises a comparator means for comparing the load current level to a predetermined reference level.

10. The current monitor of claim 7, further comprising means coupled to said high current channel for adding a predetermined offset to said high current signal.

11. The current monitor of claim 7, further comprising a low current error compensator means operatively coupled to said high current channel means for adjusting said high current signal by an amount proportional to a voltage level of the power source, wherein said high current sensor is connected between said low current sensor and the power supply.

12. The current monitor of claim 7, wherein said low and high current channels respectively include a differential amplifier with common mode error compensation for eliminating common mode voltage error and current gain error, each said differential amplifier including an inverting input, a noninverting input, an amplifier output, a shunt resistor, R_s, connected between the voltage source and a first resistor R₁, each said first resistor connected between respective said shunt resistor and an adjustment potentiometer, R_p, said adjustment potentiometer having a wiper and connected between said first resistor and a second resistor and further connected in parallel with a fifth resistor, R_f, said wiper connected to said inverting input, said second resistor connected between said adjustment potentiometer and a compensating resistor, R_c, said compensating resistor connected between said second resistor and said amplifier output, a third resistor, R₃, connected between said voltage source and said noninverting output, a fourth resistor, R₄, connected between ground and said noninverting input, a potentiometer divider coefficient d having a value between 1 and 0 determined by the position of said wiper, wherein:

(1-d)*R_f +R₂ +R_c =(R_s +R₁ +d*R_f) R₄ /R₃.

13. The current monitor of claim 12, wherein:

R₁ =R₂, R_c =R_s, and R₄ /R₃ =1.