Cutlery dispenser

• US 5,921,408 A
• Filed: 11/04/1997
• Issued: 07/13/1999
• Est. Priority Date: 11/04/1997
• Status: Expired due to Term

• Current Assignee: Dixie Consumer Products LLC (KOCH Industries Incorporated)
• Original Assignee: Fort James Corporation (KOCH Industries Incorporated)
• Inventors: Zimmer, Patrick, Groenewold, Keith
• Primary Examiner(s): GIBSON, ROBERT W
• Application Number:
  US08/964,030
• Time in Patent Office: 616 Days
• Field of Search: 211/59.2, 211/49.1, 211/70.7, 312/42, 206/553, 206/497, 248/37.3, 229/122, D 7/637
• US Class Current: 211/70.7
• CPC Class Codes: A47F 1/06 dispensing from top for spring-urged trays or plates B65G1/07
• CPC Class Codes: A47F 1/12 dispensing from the side of an approximately horizontal stack A47F1/087 takes precedence
• CPC Class Codes: A47F 2001/103 for cutlery

Abstract

A flatware dispensing unit for dispensing flatware is disclosed including a primary housing having at least one compartment for receiving flatware therein with the compartment having an elongated slot for exposing at least a portion of the flatware. In a first embodiment, a cartridge having a complimentary elongated slot substantially aligned with the elongated slot in the compartment when the cartridge is positioned within the compartment. The flatware cartridge includes a widened portion which when inserted into the compartment aligns with a widened portion of the elongated slot of the compartment. In doing so, the cartridge may be easily dropped into the compartment such that the flatware need not be individually handled by the person stocking the dispenser unit and limits the number of utensils which can be removed from the dispenser at one time. In accordance with a preferred embodiment of the present invention, the flatware dispensing unit for dispensing flatware includes at least one flatware cartridge containing a plurality of flatware pieces temporarily receivable in the compartment. The cartridge itself includes a plurality of flatware oriented in the same manner forming a bulk oriented stack of flatware and a flexible enclosure enclosing the bulk oriented stack of flatware and maintaining an orientation of the bulk oriented stack of flatware with the bulk oriented stack of flatware in the flexible enclosure being positioned in the flatware dispenser, with the flexible enclosure being removable from the bulk oriented stack of flatware. A tearaway portion is preferably included to aid in removal of the flexible enclosure.

Claims

1. A flatware dispensing unit for dispensing flatware comprising

a housing having at least one compartment for receiving the flatware, said compartment having an elongated slot for exposing at least a portion of said flatware;

and

at least one flatware cartridge receivable in said compartment;

said cartridge having a complimentary elongated slot substantially aligned with said elongated slot in said compartment when said cartridge is positioned in said compartment;

wherein a handle portion of the flatware extends from said elongated slot in said cartridge and said elongated slot in said compartment such that respective flatware can be sequentially removed from said cartridge retained in said compartment.

2. The unit as defined in claim 1, wherein said elongated slot in said cartridge includes a widened portion for permitting removal of the flatware.

3. The unit as defined in claim 2, wherein said elongated slot in said compartment includes a complimentary widened portion positioned adjacent said widened portion of said elongated slot in said cartridge.

4. The unit as defined in claim 1, wherein said housing includes a plurality of compartments adjacent one another with each of said compartments including an elongated slot.

5. The unit as defined in claim 4, wherein said elongated slots of said compartments extend substantially parallel to one another.

6. The unit as defined in claim 5, wherein said housing includes a substantially planar base and said elongated slots of said compartments extend substantially perpendicular to said planar base.

7. The unit as defined in claim 1, wherein said cartridge is formed of a disposable paperboard material.

8. The unit as defined in claim 1, further comprising a secondary housing for accommodating and dispensing elongated flatware adjacent said compartment in said housing and a second cartridge for accommodating the elongated flatware receivable in said secondary housing, said second cartridge and said secondary housing each including an opening such that at least a portion of said elongated flatware is accessible through said openings.

9. The unit as defined in claim 8, further comprising directional means formed in said second cartridge for directing the elongated flatware towards said opening.

10. The unit as defined in claim 9, wherein said directional means includes tapered portions of the opening in said second cartridge.

11. A flatware dispensing unit for dispensing flatware comprising;

a primary housing having a substantially planar base, at least one compartment for accommodating flatware and a secondary housing for receiving elongated flatware, said at least one compartment having an elongated slot extending substantially perpendicular to said base for exposing at least a portion of said flatware; and

at least one flatware cartridge receivable in said compartment, said cartridge having a complimentary elongated slot and retaining means for retaining the flatware within said cartridge;

wherein a portion of said retaining means is removed from said cartridge before positioning said cartridge in said compartment.

12. The unit as defined in claim 11, wherein said elongated slot in said cartridge includes a widened portion for permitting removal of the flatware.

13. The unit as defined in claim 12, wherein said elongated slot in said compartment includes a complimentary widened portion positioned adjacent said widened portion of said elongated slot in said cartridge.

14. The unit as defined in claim 11, wherein said housing includes a plurality of compartments adjacent one another with each of said compartments including an elongated slot.

15. The unit as defined in claim 14, wherein said elongated slots of said compartments extend substantially parallel to one another.

16. The unit as defined in claim 11, wherein said cartridge is formed of a disposable paperboard material.

17. A paperboard container for containing a plurality of disposable flatware comprising;

a top wall and a bottom wall;

a plurality of sidewalls extending between said top wall and said bottom wall;

a front wall adjacent said sidewalls and extending between said top wall and said bottom wall;

said front wall including an elongated opening for exposing a handle portion of the flatware; and

a retaining means for retaining the flatware within the container, said retaining means including at least a portion of said front wall and a retaining tab extending from said top wall adjacent said elongated opening,

wherein said retaining means contacts an expanded portion of the flatware to retain the flatware in the container.

18. The container as defined in claim 17, wherein said front wall includes at least two wall sections commencing adjacent respective sidewalls and extending into an interior of said container, with said elongated opening being formed between said wall sections.

19. The container as defined in claim 18, wherein a height of said wall sections is less than a height of said plurality of sidewalls forming a second opening adjacent said top wall, said second opening extending substantially transverse to said elongated opening.

20. The container as defined in claim 19, wherein said retaining tab overlies said second opening and extends into an interior of the container.

21. The container as defined in claim 20, wherein said retaining tab includes a portion of said top wall defined by a perforated cut score line.

22. The container as defined in claim 18, wherein said two wall sections include first and second panels hingedly connected to one another having an inner surface of said first panel facing an inner surface of said second panel and a third panel hingedly connected to said second panel having an inner surface of said third panel adhered to an inner surface of an adjacent sidewall.

23. The container as defined in claim 18, wherein a lateral dimension of said second panel is less than a lateral dimension of said first panel.

24. A flatware dispensing unit for dispensing flatware comprising;

a housing having at least one compartment for receiving the flatware, said compartment having an elongated slot for exposing at least a portion of said flatware; and

at least one flatware cartridge containing a plurality of flatware pieces temporarily receivable in said compartment;

wherein said cartridge is removable from said compartment while the flatware is radiant in said compartment such that the flatware can be sequentially removed from said compartment.

25. The unit as defined in claim 24, wherein said elongated slot in said compartment includes a widened portion for permitting removal of the flatware.

26. The unit as defined in claim 24, wherein said housing includes a plurality of compartments adjacent one another with each of said compartments including an elongated slot.

27. The unit as defined in claim 26, wherein said elongated slots of said compartments extend substantially parallel to one another.

28. The unit as defined in claim 27, wherein said housing includes a substantially planar base and said elongated slots of said compartments extend substantially perpendicular to said planar base.

29. The unit as defined in claim 24, wherein said cartridge is formed of a polymer material.

30. The unit as defined in claim 24, further comprising a secondary housing for accommodating and dispensing elongated objects adjacent said compartment in said housing and a second cartridge for accommodating the elongated objects receivable in said secondary housing.

31. A cartridge for positioning a plurality of disposable flatware in a flatware dispenser comprising;

a plurality of flatware oriented in the same manner forming a bulk oriented stack of flatware; and

a flexible enclosure enclosing said bulk oriented stack of flatware and maintaining an orientation of said bulk oriented stack of flatware;

wherein said bulk oriented stack of flatware in said flexible enclosure is positioned in the flatware dispenser, with said flexible enclosure being removable from said bulk oriented stack of flatware.

32. The cartridge as defined in claim 31, wherein said flexible enclosure is a polymer film.

33. The cartridge as defined in claim 32, wherein polymer film is of a heat shrinkable polymer material.

34. The cartridge as defined in claim 32, further comprising a rupture means for rupturing said flexible enclosure.

35. The cartridge as defined in claim 34, wherein said rupture means is a line of weakness formed in said polymer film.

36. The cartridge as defined in claim 35, wherein said line of weakness is a heat seal adjoining portions of said polymer film.

37. The cartridge as defined in claim 35, wherein said line of weakness is a series of perforations formed in said polymer film.

38. The cartridge as defined in claim 37, wherein said perforations define a tear-away portion in said flexible closure.

39. The cartridge as defined in claim 38, wherein said tear-away portion is removed before said flexible enclosure is positioned in the flatware dispenser.

40. A method of stocking a flatware dispenser comprising the steps of:

providing a flatware dispensing unit for dispensing flatware, said dispensing unit including a housing having at least one compartment for receiving the flatware, said compartment having an elongated slot for exposing at least a portion of said flatware;

providing a plurality of flatware oriented in the same manner forming a bulk oriented stack of flatware, said bulk oriented stack of flatware being enclosed in a flexible enclosure for maintaining an orientation of said bulk oriented stack of flatware;

positioning said enclosed bulk oriented stack of flatware in said compartment having said portion of said flatware enclosed in said flexible enclosure extending from said compartment; and

removing said flexible enclosure from said compartment leaving said bulk oriented stack of flatware retained in said compartment such that the flatware can be sequentially removed from said compartment.

41. The method as defined in claim 40, wherein said flexible enclosure is a polymer film.

42. The method as defined in claim 41, wherein polymer film is of a heat shrinkable polymer material.

43. The method as defined in claim 41, further comprising rupturing said flexible enclosure along a line of weakness formed in said polymer film.

44. The method as defined in claim 43, wherein said line of weakness is a heat seal adjoining portions of said polymer film.

45. The method as defined in claim 43, wherein said line of weakness is a series of perforations formed in said polymer film.

46. The method as defined in claim 45, wherein said perforations define a tear-away portion in said flexible closure.

47. The method as defined in claim 46, further comprising the step of removing said tear-away portion prior to positioning said enclosed bulk oriented stack of flatware in said compartment.