Heater and manufacturing method thereof

• US 5,922,233 A
• Filed: 03/12/1997
• Issued: 07/13/1999
• Est. Priority Date: 09/14/1994
• Status: Expired due to Term

• Current Assignee: Ohashi Keiichi, Sekisui Kaseihin Kogyo Kabushiki Kaisha (Sekisui Kasei Co., Ltd.)
• Original Assignee: Keiichi Ohashi, Sekisui Kaseihin Kogyo Kabushiki Kaisha (Sekisui Kasei Co., Ltd.)
• Inventors: Yamaguchi, Tetsuo, Ohashi, Keiichi, Ishimori, Fumitaka
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): Robinson, Daniel Leon
• Application Number:
  US08/793,746
• Time in Patent Office: 853 Days
• Field of Search: 219/528, 219/540, 219/541, 219/544, 219/505, 219/549, 338/212, 338/211, 338/214, 338/275, 338/306, 338/322, 338/333, 174/84 R, 174/84 C, 174/91, 174/94 R, 174/268
• US Class Current: 219/528
• CPC Class Codes: H01C 1/148 the terminals embracing or surrounding the resistive element H01C1/142 takes precedence
• CPC Class Codes: H05B 2203/02 Heaters using heating elements having a positive temperature coefficient
• CPC Class Codes: H05B 3/06 Heater elements structurally combined with coupling elements or holders
• CPC Class Codes: H05B 3/141 Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds
• CPC Class Codes: H05B 3/56 Heating cables
• CPC Class Codes: H05B 3/565 flat cables

Abstract

In the case where a heater main body (1) is bent so as to be wound around a subject to be heated such as a water pipe, etc., a heater can stably heats the subject to be heated. A plurality of heating elements (2), which are composed of ceramics as positive-characteristic thermistors and have electrodes on both sides of the heating elements, are sealed along a lengthwise direction of the heater main body (1) with flexibility and electrical insulation at intervals. Pairs of feeders (3) for feeding electricity to the heating elements (2) are provided to the heater main body (1). A holder (5) having electrical conductivity is provided into the heater main body (1) so as to connect the heating elements (2) to the feeders (3) and retain them. The holder (5) reduces faulty electrical connection between the feeders (3) and the heating elements (2), and thus the heat generation by the heating elements (2) can be stabilized.

Claims

1. A heater comprising:

a flexible main body which is electrically insulating and flexible;

a plurality of heating elements comprising at least one ceramic which is a positive-characteristic thermistor, said heating elements being connected to said main body along a lengthwise direction of said main body;

a pair of feeders electrically connected to said heating elements, said pair of feeders being attached to said main body; and

at least a pair of flexible retaining members which are electrically conductive and which are provided in said main body so as to be in contact with said feeders and said heating elements, so as to electrically connect and to flexibly retain said feeders and said heating elements by the contact.

2. The heater according to claim 1, wherein each of said pair of retaining members is provided with first retaining pieces for retaining one of said heating elements and second retaining pieces for retaining said feeders so that backs of each of the first and second retaining pieces face each other.

3. The heater according to claim 1, wherein each of said retaining members is provided with retaining pieces for retaining said feeders and said heating element.

4. The heater according to claim 1, 2 or 3, wherein each of said retaining members sandwich at least parts of said feeders and one of said heating elements to retain said feeders and heating element.

5. The heater according to claim 1, 2 or 3, wherein said feeders are aggregate wires composed by aggregating conductive wires.

6. The heater according to claim 4, wherein edges of at least one of said heating elements retained by said retaining members are chamfered.

7. The heater according to claim 1, wherein:

said main body is formed so as to have a flexible shape by extrusion-molding a thermoplastic resin,

protective pieces for protecting said heating elements are respectively provided to said retaining members so as to be projected from end portions of said retaining members with respect to an extrusion direction of the extrusion molding along the extrusion direction.

9. A heater according to claim 1, wherein said retaining members are metal plates.

8. A heater characterized in that:

a plurality of heating elements comprising positive-characteristic thermistors are sealed into flexible main body comprising a thermoplastic resin along a lengthwise direction of said main body by extrusion molding of said main body,

said heating elements have a thickness at rear sides of said heating elements and become thinner at front sides of said heating elements with respect to an extrusion direction of the extrusion molding.