Spindle motor for optical disc drives

• US 5,923,110 A
• Filed: 03/31/1997
• Issued: 07/13/1999
• Est. Priority Date: 03/17/1997
• Status: Expired due to Fees

• Current Assignee: Industrial Technology Research Institute
• Original Assignee: Industrial Technology Research Institute, Sunonwealth Electric Machine Industry Company Limited
• Inventors: Wu, Min-Der, Ying, Tai-Fa, Lean, Eric-G., Zhao, Chi-Mou, Wang, Han Chung, Wang, Shyh-Jier, Huang, Der-Ray, Huang, Chiang Cheng, Hong, Alex, Hong, Yin-Rong, Liao, Chin-Po
• Primary Examiner(s): Dougherty, Thomas M.
• Assistant Examiner(s): Nguyen, Tran N
• Application Number:
  US08/829,656
• Time in Patent Office: 834 Days
• Field of Search: 310/67 R, 310/68 R, 310/216, 310/254, 310/257, 310/259, 310/269, 360/99.08, 360/99.04, 360/98.07, 369/270-290, 318/608, 318/632, 318/606, 388/805
• US Class Current: 310/91
• CPC Class Codes: G11B 19/2009 Turntables, hubs and motors for disk drives; Mounting of motors in the drive means for clamping of disk to turntable G11B17/022 and subgroups
• CPC Class Codes: H02K 21/227 having an annular armature coil
• CPC Class Codes: H02K 2201/12 Transversal flux machines
• CPC Class Codes: H02K 29/03 with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems
• CPC Class Codes: H02K 5/1675 radially supporting the rotary shaft at only one end of the rotor H02K5/1677 takes precedence

Abstract

A spindle motor for a disc drive, such as a CD-ROM drive, is provided. This spindle motor is a brushless motor of a single-phase axial-winding and radial-gap type including a stator, a rotor coupled to said stator, and a driving circuit for supplying a driving signal to the stator to rotate the rotor. The stator includes a pair of upper and bottom salient-pole pieces formed with a plurality of tooth-like portions serving as salient-poles. The peak surface of each tooth-like portion is formed into a symmetrical convex shape, which minimizes the cogging torque of the motor. Further, the use of a phase-adjuster in the driving circuit allows the motor to produce large output torque at high speeds. The output characteristics of this spindle motor meet the requirements of high speed CD-ROM drives.

Claims

1. A spindle motor of a single-phase axial-winding and radial-gap type for a disc drive to spin a disc, comprising:

a stator having a plurality of tooth-like portions serving as salientpoles, each tooth-like portion having a peak surface formed into a symmetrical convex shape, the symmetrical convex shape of said tooth-like portions of said stator allowing for a decrease in the cogging torque of said spindle motor, said stator further including

a pair of salient-pole pieces including an upper salient-pole piece and a bottom salient-pole piece, each being formed by a stack of silicon steel having a plurality of tooth-like portions serving as a plurality of poles, said upper and bottom salient-pole pieces being interleaved at an electrical angle of 180°

so as to form a doubled number of salient-poles,

a flux-guiding ring, coupled between said upper and bottom salient-pole pieces, for providing a flux path between said upper and bottom salient-pole pieces,

a bobbin which fits over said flux-guiding ring,

a coil, wound around said bobbin, for excitation of the salientpoles formed on the upper and bottom salient-pole pieces,

a flux-guiding sleeve for axially coupling said bottom salient-pole pieces, said flux-guiding ring, and said upper salient-pole piece thereon, said flux-guiding sleeve being made of a magnetic material having a bore and a supporting flange for supporting said bottom salient-pole piece when said bottom salient-pole piece is axially coupled on said flux-guiding sleeve,

a plurality of bearings coupled axially in the bore of said flux-guiding sleeve,

a mounting member made of a non-magnetic material and coupled securely to said flux-guiding sleeve by means of fastening to the coupling mouth on said flux-guiding sleeve, and

a circuit board, mounted on said mounting member, for mounting a driving circuit for the spindle motor thereon;

a rotor, coupled to said stator, so as to be rotated by said stator, said rotor including

a turntable for positioning the disc thereon,

a spindle for turning said turntable, said spindle having a circular slot formed near the bottom end thereof,

a ring-shaped magnet coupled axially to said spindle and said upper and bottom salient-pole pieces on said stator, and

a yoke enclosing said ring-shaped magnet;

a frictional piece for supporting said spindle when said rotor is coupled to said stator;

a stopper for supporting said frictional piece;

a spindle locking ring for insetting in said circular slot formed on said spindle so as to lock said spindle in position when said rotor is coupled to said stator; and

a stopper locking ring for locking said stopper in position.

2. A spindle motor of a single-phase axial-winding and radial-gap type for a disc drive to spin a disc, comprising:

a stator having a plurality of tooth-like portions serving as salientpoles, each tooth-like portion having a peak surface formed into a symmetrical convex shape, the symmetrical convex shape of said tooth-like portions of said stator allowing for a decrease in the cogging torque of said spindle motor;

a rotor, coupled to said stator, so as to be rotated by said stator; and

a driving circuit, coupled to said stator, for supplying an excitation serving as a driving signal to said stator to rotate said rotor, wherein said driving circuit includes;

a Hall sensor, coupled to said rotor, for detecting the speed of said rotor to thereby generate a pulse train whose rate indicates the speed of said rotors,

a phase-adjuster, coupled to said Hall sensor, for processing said pulse train to thereby generate a driving signal,

a control unit, coupled to said phase-adjuster, for switching the output of said phase-adjuster between a phase-lead driving signal and a phase-lag driving signal, and

a bridge-type circuit, coupled to receive the driving signal from said phase-adjuster, for generating an excitation signal to said stator so as to rotate said rotor.

3. A spindle motor of a single-phase axial-winding and radial-gap type for a disc drive to spin a disc, which comprising:

a stator;

a rotor, coupled to said stator, so as to be rotated by said stator; and

a driving circuit, coupled to said stator, for supplying an excitation signal serving as a driving signal to said stator to rotate said rotor;

wherein said stator includes;

a pair of salient-pole pieces including an upper salient-pole piece and a bottom salient-pole piece, each being formed by a stack of silicon steel having a plurality of tooth-like portions serving as a plurality of salientpoles, said upper and bottom salient-pole pieces being interleaved at an electrical angle of 180°

so as to form a doubled number of salientpoles;

a flux-guiding ring, coupled between said upper and bottom salient-pole pieces, for providing a flux path between said upper and bottom salient-pole pieces;

a bobbin which fits over said flux-guiding ring;

a coil, wound around said bobbin, for excitation of the salientpoles formed on the upper and bottom salient-pole pieces;

a flux-guiding sleeve for axially coupling said bottom salient-pole piece, said flux-guiding ring, and said upper salient-pole piece thereon, said flux-guiding sleeve being made of a magnetic material having a bore and a supporting flange for supporting said bottom salient-pole piece when said bottom salient-pole piece is axially coupled on said flux-guiding sleeve;

a plurality of bearings coupled axially in the bore of said flux-guiding sleeve;

a mounting member made of a non-magnetic material and coupled securely to said flux-guiding sleeve by means of fastening to the coupling mouth on said flux-guiding sleeve; and

a circuit board, mounted on said mounting member, for mounting a driving circuit for the spindle motor thereon; and

wherein said rotor includes;

a turntable for positioning the disc thereon;

a spindle for turning said turntable, said spindle having a circular slot formed near the bottom end thereof;

a ring-shaped magnet coupled axially to said spindle and said upper and bottom salient-pole pieces on said stator; and

a yoke enclosing said ring-shaped magnet;

and wherein said driving circuit includes;

a Hall sensor, coupled to said rotor, for detecting the speed of said rotor to thereby generate a pulse train whose rate indicates the speed of said rotor;

a phase-adjuster, coupled to said Hall sensor, for processing said pulse train to thereby generate a driving signal;

a control unit, coupled to said phase-adjuster, for switching the output of said phase-adjuster between a phase-lead driving signal and a phase-lag driving signal; and

a bridge-type circuit, coupled to receive the driving signal from said phase-adjuster, for generating an excitation signal to said stator so as to rotate said rotor.

4. A spindle motor of a single-phase axial-winding and radial-gap type for a disc drive to spin a disc, comprising:

a stator having a plurality of tooth-like portions serving as salientpoles, each tooth-like portion having a peak surface formed into a symmetrical convex shape, the symmetrical convex shape allowing for a decrease in the cogging torque of said spindle motor;

a rotor, coupled to said stator, so as to be rotated by said stator; and

a driving circuit, coupled to said stator, for supplying an excitation signal serving as a driving signal to said stator to rotate said rotor, wherein said driving circuit includes;

a speed sensor for sensing the speed of said spindle motor to thereby generate a speed signal indicative of the current speed of said spindle motor; and

a phase-adjuster, responsive to said speed signal, for adjusting the phase of the driving signal to allow the spindle motor to output optimal torque at high speed.

5. The spindle motor of claim 4, wherein said phase-adjuster includes:

a phase-lead filter for processing said speed signal to thereby generate a phase-lead driving signal to said stator;

a phase-lag filter for processing said speed signal to thereby generate a phase-lag driving signal to said stator;

a switching circuit for switching the transferring of said speed signal between said phase-lead filter and said phase-lag filter, in the case of phase lead, said switching circuit transfers said speed signal to said phase-lead filter;

while in the case of phase lag, said switching circuit transfers said speed signal to said phase-lag filter.

6. The spindle motor of claim 4, wherein said driving circuit further includes:

a control unit coupled to said switching circuit in said phase-adjuster; and

a bridge-type circuit coupled to said control unit.

7. The spindle motor of claim 6, wherein said speed sensor is a Hall sensor which generate a pulse of trains whose rate indicates the speed of said spindle motor to said phase-adjuster.