Automatic laser projection scanner with improved laser beam scanning efficiency

• US 5,925,871 A
• Filed: 08/25/1997
• Issued: 07/20/1999
• Est. Priority Date: 09/17/1990
• Status: Expired due to Fees

• Current Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Original Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Inventors: Rockstein, George B., Naylor, Charles A., Wilz, David M., Knowles, Carl H.
• Primary Examiner(s): Hajec, Donald
• Assistant Examiner(s): FRECH, KARL D
• Application Number:
  US08/921,870
• Time in Patent Office: 694 Days
• Field of Search: 235/462, 235/472, 235/454, 235/470, 235/462.45, 235/462.43, 235/462.32, 235/462.2, 235/462.22, 235/462.01, 235/472.01
• US Class Current: 235/462.45
• CPC Class Codes: G02B 26/106 having diffraction gratings as scanning elements, e.g. holographic scanners holographic optical elements G02B5/32, holography G03H
• CPC Class Codes: G06K 17/0022 arrangements or provisions for transferring data to distant stations, e.g. from a sensing device "transfer between computer elements G06F13/00 "; data-transmission H04L
• CPC Class Codes: G06K 2207/1012 Special detection of object
• CPC Class Codes: G06K 2207/1016 Motor control or optical moving unit control
• CPC Class Codes: G06K 2207/1017 Programmable
• CPC Class Codes: G06K 2207/1018 Source control
• CPC Class Codes: G06K 7/10 by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
• CPC Class Codes: G06K 7/10564 Light sources
• CPC Class Codes: G06K 7/10584 Source control
• CPC Class Codes: G06K 7/10594 Beam path
• CPC Class Codes: G06K 7/10603 Basic scanning using moving elements
• CPC Class Codes: G06K 7/10663 using hologram
• CPC Class Codes: G06K 7/10673 Parallel lines
• CPC Class Codes: G06K 7/10693 for omnidirectional scanning
• CPC Class Codes: G06K 7/10702 Particularities of propagating elements, e.g. lenses, mirrors G06K7/10831 takes precedence
• CPC Class Codes: G06K 7/10792 Special measures in relation to the object to be scanned
• CPC Class Codes: G06K 7/10801 Multidistance reading
• CPC Class Codes: G06K 7/10811 Focalisation
• CPC Class Codes: G06K 7/10851 Circuits for pulse shaping, amplifying, eliminating noise signals, checking the function of the sensing device basic electronic circuitry H03
• CPC Class Codes: G06K 7/10861 sensing of data fields affixed to objects or articles, e.g. coded labels postal sorting B07C3/14, conveying articles B65G47/48
• CPC Class Codes: G06K 7/10871 : randomly oriented data-fields, code-marks therefore, e.g. concentric circles-code
• CPC Class Codes: G06K 7/10881 : constructional details of hand-held scanners
• CPC Class Codes: G06K 7/10891 : the scanner to be worn on a finger or on a wrist
• CPC Class Codes: G06K 7/109 : adaptations to make the hand-held scanner useable as a fixed scanner
• CPC Class Codes: G06K 7/14 : using light without selection of wavelength, e.g. sensing reflected white light G06K7/10831 - G06K7/1097 take precedence
• CPC Class Codes: G06K 7/1443 : locating of the code in an image

Abstract

Disclosed is an automatic projection laser scanning system for reading bar code symbols. The system supportable on or above a countertop surface, and includes a laser scanning device having a compact housing from which it automatically produces an object detection field of volumetric expanse for automatic detection of objects, and a scan field including at least one scanning plane for automatic laser scanning of the code symbols on detected objects. Both the object detection field and the scan field spatially arranged with respect to each other and the compact housing to facilitate easy scanning of a bar code symbol presented within the scan field after the associated object has been detected within the object detection field, thereby improving the scanning efficiency of the system.

Claims

1. An automatic code symbol reading system comprising:

(A) laser projection scanning device supportable above a work space, and including

(1) a compact housing having a light transmissive window through which visible light can exit and enter said hand-supportable housing,

(2) an activatable laser beam source in said compact housing for producing, when activated, a laser beam projected through said light transmissive window and into a scan field defined external to said compact housing,

(3) an activatable scanning mechanism in said compact housing for scanning, when activated, said laser beam across said scan field according to a laser scanning pattern characterized as having at least one scanning plane of essentially planar extent,

(4) light detection means in said compact housing for detecting the intensity of laser light reflected off a code symbol as said visible laser beam is scanned across said scan field and said code symbol therein, and for automatically producing scan data indicative of the detected intensity of said reflected laser light, and

(5) object detection means in said compact housing for detecting the presence of an object within an object detection field definable external to said compact housing, and producing in response thereto an activation signal, said object detection field being characterized as having a volumetric extent and said laser projection scanning device having an operative scanning range measured from a distance in front of said light transmissive window out towards a region within scan field, and said object detection field spatially encompassing at least a portion of said scan field within said operative scanning range;

(B) processing means for processing produced scan data so as to decode said code symbol on said detected object, and upon decoding said code symbol on said detected object, automatically producing symbol character data representative of said decoded code symbol; and

(C) control means for controlling the operation of said automatic code symbol reading system.

2. The automatic code symbol reading system of claim 1, wherein said control means including

(1) means for automatically activating said activatable laser beam source and said activatable scanning mechanism for up to a predetermined time period in response to the generation of said activation signal, and

(2) means for automatically deactivating said activatable laser beam source and said activatable scanning mechanism in response to said processing means failing to decode said code symbol on said detected object within said predetermined time period.

3. The automatic code symbol reading system of claim 2, wherein said object detection means has at least a short-range mode of object detection and a long-range mode of object detection,

wherein said object detection means is in said short range mode of object detection, said object detection means is capable of detecting the presence of the object located within a short range measured from a distance in front of said light transmissive window out towards a first region within said object detection field, and

wherein, when said object detection means is in said long-range mode of object detection, said object detection means is capable of detecting the presence of the object located within a long range measured from a distance in front of said light transmissive window out towards a second region within said object detection field.

4. The automatic code symbol reading system of claim 3, wherein said code symbol scanning device further comprises

means for operating said object detection means in said short range mode of object detection in response to the absence of a long range mode activation signal, and for operating said object detection means in said long range mode of object detection in response to the presence of said long range mode activation signal.

5. The automatic code symbol reading system of claim 3, wherein hand-supportable housing has a longitudinal dimension which extends in a longitudinal direction, and wherein said scan field and said object detection field extend from about said light transmission window in a direction substantially parallel to the longitudinal extent of said hand-supportable housing.

6. The automatic code symbol reading system of claim 3, wherein said hand-supportable housing comprises a head portion and a handle portion.

7. The automatic code symbol reading system of claim 6, wherein said control means including

means for automatically activating said activatable scan data producing means for up to a predetermined time period in response to the generation of said activation signal, and

means for automatically deactivating said activatable scan data producing means in response to said processing means failing to decode said code symbol on said detected object within said predetermined time period.

8. The code symbol reading system of claim 7, wherein said object detection means comprises

means for transmitting an infra-red light signal into said object detection field, and

means for receiving at least a portion of said transmitted infra-red light signal reflected off the object in said object detection field and producing said activation signal in response thereto.

9. The automatic code symbol reading system of claim 7, wherein said code symbol is a bar code symbol.

10. The automatic code symbol reading system of claim 7, wherein said object detection means comprises a synchronous receiver/transmitter.

11. The automatic code symbol reading system of claim 7, wherein said compact housing comprises a hand-supportable housing having a longitudinal dimension which extends in a longitudinal direction, and wherein said scan field and said object detection field extend from about said light transmission window in a direction substantially parallel to the longitudinal extent of said hand-supportable housing.

12. The automatic code symbol reading system of claim 11, wherein said hand-supportable housing comprises a head portion and a handle portion.

13. The automatic code symbol reading system of claim 7, wherein said object detection field spatially encompasses a central portion of said scan field within said operative scanning range.

14. The automatic code symbol reading system of claim 13, wherein said object detection means has at least a short-range mode of object detection and a long-range mode of object detection,

wherein said object detection means is in said short range made of object detection, said object detection means is capable of detecting the presence of the object located within a short range measured from a distance in front of said light transmissive window out towards a first region within said object detection field, and

wherein, when said object detection means is in said long-range mode of object detection, said object detection means is capable of detecting the presence of the object located within a long range measured from a distance in front of said light transmissive window out towards a second region within said object detection field.

15. The code symbol reading system of claim 14, wherein said code symbol scanning device further comprises

means for operating said object detection means in said short range mode of object detection in response to the absence of a long range mode activation signal, and for operating said object detection means in said long range mode of object detection in response to the presence of said long range mode activation signal.

16. The code symbol reading system of claim 7, wherein said object detection means comprises

means for transmitting an infra-red light signal into said object detection field, and

means for receiving at least a portion of said transmitted infra-red light signal reflected off the object in said object detection field and producing said activation signal in response thereto.

17. The automatic code symbol reading system of claim 1, wherein said object detection means comprises

means for transmitting an infra-red light signal into said object detection field, and

means for receiving at least a portion of said transmitted infra-red light signal reflected off the object in said object detection field and producing said activation signal in response thereto.

18. The automatic code symbol reading device of claim 1, wherein said processing means and said control means are disposed in said hand-supportable housing.

19. The automatic code symbol reading system of claim 1, wherein said code symbol is a bar code symbol.

20. The automatic code symbol reading system of claim 1, wherein said object detection means comprises a synchronous receiver/transmitter.

21. The automatic code symbol reading system of claim 1, wherein said object detection field spatially encompasses a central portion of said scan field within said operative scanning range.

43. The automatic code symbol reading system of claim 3, wherein said object detection field spatially encompasses a central portion of said scan field within said operative scanning range.

22. An automatic code symbol reading system comprising:

(A) a laser projection scanning device supportable within a workspace, and including

(1) a compact housing having a light transmissive window through which light can exit and enter said hand-supportable housing,

(2) an activatable scan data producing means, disposed in said compact housing, for producing scan data from a code symbol, comprising graphical indicia of different light relectivity said activatable scan data producing means including

(2) (a) laser beam source for producing a laser beam projected through said light transmissive window and into a scan field defined external to said compact housing,

(2) (b) a scanning mechanism for scanning said laser beam across said scan field according to a laser scanning pattern characterized as having at least one scanning plane of essentially planar extent, and

(2) (c) light detection means for detecting the intensity of laser light reflected off a code symbol as said laser beam is scanned across said scan field and said code symbol therein, and for automatically producing scan data indicative of the detected intensity of said reflected laser light, and

(3) object detection means in said compact housing for detecting the presence of an object within an object detection field definable external to said compact housing, and producing in response thereto an activation signal, said object detection field being characterized as having volumetric extent and said laser projection scanning device having an operative scanning range measured from a distance in front of said light transmissive window out towards a region within scan field, and said object detection field spatially encompassing at least a portion of said scan field within said operative scanning range;

(B) processing means for processing produced scan data so as to decode said code symbol on said detected object, and upon decoding said code symbol on said detected object, automatically producing symbol character data representative of said decoded code symbol; and

(C) control means for controlling the operation of said automatic code symbol reading system.

23. The automatic code symbol reading system of claim 22, wherein said object detection means has at least a short-range mode of object detection and a long-range mode of object detection,

wherein said object detection means is in said short range mode of object detection, said object detection means is capable of detecting the presence of the object located within a short range measured from a distance in front of said light transmissive window out towards a first region within said object detection field, and

wherein, when said object detection means is in said long-range mode of object detection, said object detection means is capable of detecting the presence of the object located within a long range measured from a distance in front of said light transmissive window out towards a second region within said object detection field.

24. The code symbol reading system of claim 23, wherein said code symbol scanning device further comprises

means for operating said object detection means in said short range mode of object detection in response to the absence of a long range mode activation signal, and for operating said object detection means in said long range mode of object detection in response to the presence of said long range mode activation signal.

25. An automatic code symbol reading system comprising:

(A) a laser projection scanning device supportable within a workspace, and including

(1) a housing having a light transmissive window through which light can exit and enter said hand-supportable housing,

(2) scan data producing means disposed in said housing, for producing scan data from a code symbol, comprising graphical indicia of different light relectivity, said scan data producing means including

(2) (a) laser beam source for producing a laser beam projected through said light transmissive window and into a scan field defined external to said compact housing,

(2) (b) a scanning mechanism for scanning said laser beam across said scan field according to a laser scanning pattern characterized as having at least one scanning plane of essentially planar extent, and

(2) (c) light detection means for detecting the intensity of laser light reflected off a code symbol as said laser beam is scanned across said scan field and said code symbol therein, and for automatically producing scan data indicative of the detected intensity of said reflected laser light, and

(3) object detection means in said compact housing for detecting the presence of an object within an object detection field definable external to said housing, and producing in response thereto an activation signal, said object detection field being characterized as having a volumetric extent and said laser projection scanning device having an operative scanning range measured from a distance in front of said light transmissive window out towards a region within scan field, and said object detection field spatially encompassing at least a portion of said scan field within said operative scanning range;

(B) processing means for processing produced scan data so as to decode said code symbol on said detected object, and upon decoding said code symbol on said detected object, automatically producing symbol character data representative of said decoded code symbol; and

(C) control means for controlling the operation of said automatic code symbol reading system.

26. The automatic code symbol reading system of claim 25, wherein said control means comprises

means for automatically activating said scan data producing means for up to a predetermined time period in response to the generation of said activation signal, and

means for automatically deactivating said scan data producing means in response to said processing means failing to decode said code symbol on said detected object within said predetermined time period.

27. The automatic code symbol reading system of claim 25, wherein said code symbol is a bar code symbol.

28. The automatic code symbol reading system of claim 25, wherein said object detection means comprises a synchronous receiver/transmitter.

29. The automatic code symbol reading system of claim 25, wherein said compact housing comprises a hand-supportable housing having a longitudinal dimension which extends in a longitudinal direction, and wherein said scan field and said object detection field extend from a distance in front of said light transmission window in a direction substantially parallel to the longitudinal extent of said hand-supportable housing.

30. The automatic code symbol reading system of claim 29, wherein said hand-supportable housing comprises a head portion and a handle portion.

31. The automatic code symbol reading system of claim 25, wherein said object detection field spatially encompasses a central portion of said scan field within said operative scanning range.

32. The automatic code symbol reading system of claim 25, wherein said processing means and said control means are disposed within said compact housing.

33. An automatic code symbol reading system comprising:

(A) a laser projection scanning device supportable within a workspace, and including

(1) a housing having a light transmissive window through which light can exit and enter said compact housing,

(2) scan data producing means, disposed in said housing, for producing scan data from a code symbol, comprising graphical indicia of different light relectivity, said scan data producing means including

(2) (a) laser beam source for producing a laser beam projected through said light transmissive window and into a scan field defined external to said compact housing,

(2) (b) a scanning mechanism for scanning said laser beam across said scan field according to a laser scanning pattern characterized as having at least one scanning plane of essentially planar extent, and

(2) (c) light detection means for detecting the intensity of laser light reflected off a code symbol as said laser beam is scanned across said scan field and said code symbol therein, and for automatically producing scan data indicative of the detected intensity of said reflected laser light, and

(3) object detection means in said compact housing for detecting the presence of an object within an object detection field definable external to said compact housing, and producing in response thereto an activation signal, said object detection field being characterized as having a volumetric extent and said laser projection scanning device having an operative scanning range measured from a distant in front of said light transmissive window out towards a region within scan field, and said object detection field being proximate to at least a portion of said scan field within said operative scanning range;

(B) processing means for processing produced scan data so as to decode said code symbol on said detected object, and upon decoding said code symbol on said detected object, automatically producing symbol character data representative of said decoded code symbol; and

(C) control means for controlling the operation of said automatic code symbol reading system.

34. The automatic code symbol reading system of claim 33, wherein said control means comprises:

means for automatically activating said activatable scan data producing means for up to a predetermined time period in response to the generation of said activation signal; and

means for automatically deactivating said activatable scan data producing means in response to said processing means failing to decode said code symbol on said detected object within said predetermined time period.

35. The automatic code symbol reading system of claim 33, wherein said object detection means has at least a short-range mode of object detection and a long-range mode of object detection,

wherein said object detection means is in said short range made of object detection, said object detection means is capable of detecting the presence of the object located within a short range measured from a distance in front of said light transmissive window out towards a first region within said object detection field, and

wherein, when said object detection means is in said long-range mode of object detection, said object detection means is capable of detecting the presence of the object located within a long range measured from a distance in front of said light transmissive window out towards a second region within said object detection field.

36. The code symbol reading system of claim 35, wherein said code symbol scanning device further comprises

means for operating said object detection means in said short range mode of object detection in response to the absence of a long range mode activation signal, and for operating said object detection means in said long range mode of object detection in response to the presence of said long range mode activation signal.

37. The code symbol reading system of claim 33, wherein said object detection means comprises

means for transmitting an infra-red light signal into said object detection field, and

means for receiving at least a portion of said transmitted infra-red light signal reflected off the object in said object detection field and producing said activation signal in response thereto.

38. The automatic code symbol reading system of claim 33, wherein said code symbol is a bar code symbol.

39. The automatic code symbol reading system of claim 33, wherein said object detection means comprises a synchronous receiver/transmitter.

40. The automatic code symbol reading system of claim 33, wherein said compact housing comprises a hand-supportable housing having a longitudinal dimension which extends in a longitudinal direction, and wherein said scan field and said object detection field extend from about said light transmission window in a direction substantially parallel to the longitudinal extent of said hand-supportable housing.

41. The automatic code symbol reading system of claim 40, wherein said hand-supportable housing comprises a head portion and a handle portion.

42. The automatic code symbol system reading system of claim 33, wherein said processing means and said control means are disposed in said housing.