Acoustic communicator for central vacuum cleaners

• US 5,926,908 A
• Filed: 05/05/1997
• Issued: 07/27/1999
• Est. Priority Date: 06/07/1995
• Status: Expired due to Fees

• Current Assignee: Lindsey Manufacturing Co.
• Original Assignee: Lindsey Manufacturing Co.
• Inventors: Lindsay, Edward W. Jr.
• Primary Examiner(s): MOORE, CHRISTOPHER K
• Application Number:
  US08/851,598
• Time in Patent Office: 813 Days
• Field of Search: 15/301, 15/314, 15/319, 181/296, 406/15
• US Class Current: 15/319
• CPC Class Codes: A47L 5/38 Built-in suction cleaner installations, i.e. with fixed tube system to which, at different stations, hoses can be connected
• CPC Class Codes: A47L 9/2805 Parameters or conditions being sensed
• CPC Class Codes: A47L 9/2821 Pressure, vacuum level or airflow
• CPC Class Codes: A47L 9/2842 Suction motors or blowers
• CPC Class Codes: A47L 9/2852 Elements for displacement of the vacuum cleaner or the accessories therefor, e.g. wheels, casters or nozzles
• CPC Class Codes: A47L 9/2857 User input or output elements for control, e.g. buttons, switches or displays
• CPC Class Codes: A47L 9/2894 Details related to signal transmission in suction cleaners
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Abstract

A wireless acoustic communicator is disclosed which permits a remotely-located operator to monitor and control a central vacuum cleaner. The acoustic communicator does not need problematic batteries, airflow blockers, or special wiring networks but uses only low-frequency acoustic signals that are transmitted through the pipe system of the vacuum cleaner. Command signals are effectively transmitted, even while air is flowing through the pipe system, by using a continuous multi-frequency signal, a resonant physical structure, and an adaptive signal detector. A preferred embodiment uses a powerful reed to generate a continuous acoustic signal. The reed is manually plucked by a slide switch to start vibration, which is then continued by the airflow through the pipe system caused by the running vacuum motor. The vacuum motor runs only if the signal is present. The acoustic communicator includes a resonant detection tube that filters the signal before it reaches a microphone. The adaptive signal detector reacts to noise and airflow sensed with a microphone by tracking signal phase, altering detection criteria, and sampling independently in time, frequency, and space. In addition, the wave form of the acoustic signal can be changed to create a control signal for other central vacuum cleaner functions, such as motor speed control. The acoustic communicator can also be used to monitor the central vacuum cleaner; for example, it can report a full condition of the dust filter.

Claims

1. A method for controlling a central vacuum cleaner comprising a central machinery and a pipe system connecting said machinery to a remote working point, in which method the said machinery is activated when a particular acoustic signal is transmitted from the working point to the central machinery through the pipe system even when air is flowing through the pipe system, the method comprising the steps of:

a) generating a continuous acoustic signal during such time as continuous operation of the central machinery of said central vacuum cleaner is desired;

b) transmitting said signal from the working point through the pipe system to the central machinery;

c) detecting said signal near the central machinery; and

d) operating the central machinery when said signal is detected, with operation ceasing when detection of said signal ceases.

2. The method set forth in claim 1 including modifying the operation of the central machinery in response to a modification of the waveform of the acoustic signal, with such modified operation including changing the output power of the central machinery.

3. The method set forth in claim 2 wherein the operation of the central machinery is modified as necessary in order to regulate conditions, including airflow and vacuum pressure, at a working point, with such method comprising the steps of:

a) sensing a condition that is being regulated at the working point;

b) modifying the waveform of the acoustic signal in response to changes in said condition;

c) detecting the modification of the waveform near the central machinery; and

d) modifying the operation of the central machinery as necessary to regulate said condition at the working point.

4. The method set forth in claim 1 wherein the step of generating the acoustic signal comprises the following steps:

a) generating a complex waveform that simultaneously contains at least two frequency components;

b) generating the waveform continuously; and

c) using as a power source for generating the acoustic signal the pressure difference between air inside and air outside the pipe system.

5. The method set forth in claim 1 wherein the step of generating the acoustic signal comprises the following steps:

a) generating a complex waveform that simultaneously contains at least two frequency components;

b) continuously repeating the waveform at intervals of no longer than a few seconds; and

c) using as a power source for generating the acoustic signal the moving air inside the pipe system.

6. The method set forth in claim 1 wherein the step of generating the acoustic signal comprises the following steps:

a) generating a complex waveform that simultaneously contains at least two frequency components;

b) generating the waveform continuously; and

c) using as a power source for generating the acoustic signal the moving air inside the pipe system.

7. A method of control according to claim 1 wherein the step of transmitting the acoustic signal through the pipe system includes employing a resonant cavity.

8. A method of control according to claim 1 wherein the step of detecting the acoustic signal comprises the following steps for discriminating in favor of the acoustic signal:

a) sampling the acoustic energy present in the pipe system at two points separated by a distance, D, along the length of the pipe system near the central machinery;

b) delaying the signal sampled from the point farther from the central machinery by a time, T, equal to D divided by the speed of the sound moving in the pipe system toward the central machinery; and

c) adding the delayed signal to the actual signal sampled from the closer point.

9. A method of control according to claim 1 wherein the step of detecting involves mechanical processing of the acoustic signal before it reaches the detector transducer and comprises one of the following steps:

a) isolating the detection transducer from airflow in the pipe system by placing the transducer in a structure that is attached to the pipe system;

b) filtering the acoustic signal in a resonant structure attached to the pipe system that acts as a band-pass filter for frequencies being detected; and

c) delaying part of the acoustic signal by requiring it to follow a longer path to the detection transducer.

10. A method of control according to claim 1 wherein the step of detecting involves convolving the acoustic signal and comprises the following steps:

a) determining the phase and period of the waveform of the acoustic control signal initially transmitted from the working point;

b) summing the acoustic signal sampled from the pipe system by convolving said signal based on the phase and period of the acoustic control signal;

c) subtracting from the convolved summation, the convolved summation of signals received more than a fixed time ago, where that time would normally be less than two seconds; and

d) adjusting the phase and period of the convolving process based on the convolved average waveform for the acoustic control signal.

11. A method of control according to claim 1 wherein the step of detecting the acoustic signal is adaptive based on changes to the air inside the pipe system and comprises the following steps:

a) sensing at least one of the following characteristics of the air inside the pipe system, such characteristics including pressure, airflow, and noise level; and

b) adjusting parameters of the detection process based on changes in said sensed characteristics, such parameters including the criterion for declaring detection based on acoustic signal strength and the frequency components of the waveform of the acoustic signal that are selected for processing.

12. A method for monitoring a central vacuum cleaner comprising a central machinery and a pipe system connecting said machinery to a remote working point, in which method information about the said machinery, including the need for checking the dust filter, is transmitted acoustically from the central machinery through the pipe system to a working point, with such method comprising the steps of:

a) sensing the existence of a particular condition of the central machinery of said central vacuum cleaner;

b) generating a particular acoustic signal in response to the sensing of the existence of said condition;

c) transmitting said acoustic signal through the pipe system to a remote working point; and

d) communicating the acoustic signal to the operator of the vacuum cleaner.

13. A method of sensing airflow in a central vacuum cleaner comprising central machinery and a pipe system connecting said machinery to a remote working point, which method comprises the following steps:

a) detecting pressure variations in the air inside the pipe system of said central vacuum cleaner with a pressure-sensitive microphone;

b) filtering the signal of the microphone for frequencies characteristic of pressure variations associated with turbulent flow; and

c) estimating the speed of the airflow based on the magnitude of the filtered signal.