Electronic component transferring device and method, and electronic component mounting system and method

• US 5,926,950 A
• Filed: 12/18/1996
• Issued: 07/27/1999
• Est. Priority Date: 12/28/1995
• Status: Expired due to Fees

• Current Assignee: Fuji Machine Manufacturing Company Limited
• Original Assignee: Fuji Machine Manufacturing Company Limited
• Inventors: Asai, Koichi, Suhara, Sinsuke
• Primary Examiner(s): Vo, Peter
• Assistant Examiner(s): Chang, Rick Kiltae
• Application Number:
  US08/769,700
• Time in Patent Office: 951 Days
• Field of Search: 29/740, 29/741, 29/743, 29/DIG. 44, 29/832, 29/834, 29/836, 324/158 R, 294/2, 294/64.1, 414/737, 414/752
• US Class Current: 29/832
• CPC Class Codes: H05K 13/0812 the monitoring devices being integrated in the mounting machine, e.g. for monitoring components, leads, component placement
• CPC Class Codes: Y10S 29/044 Vacuum
• CPC Class Codes: Y10T 29/4913 Assembling to base an electrical component, e.g., capacitor, etc.
• CPC Class Codes: Y10T 29/49133 with component orienting
• CPC Class Codes: Y10T 29/49137 Different components
• CPC Class Codes: Y10T 29/53178 Chip component
• CPC Class Codes: Y10T 29/53183 Multilead component
• CPC Class Codes: Y10T 29/53191 Means to apply vacuum directly to position or hold work part

Abstract

An electronic component transferring device for transferring electronic components, including a plurality of rotary members rotatable about a common axis independently of each other, a rotary motion generating device for generating rotary motions of the rotary members about the common axis over a full 360° angular range such that each rotary member is stopped at each predetermined stop position during one full rotation thereof and such that the rotary members are stopped at each stop position at different times, and a plurality of component holder heads which are carried by the rotary members, respectively, and which hold the respective electronic components. The apparatus may be suitably used in an electronic component mounting system. Also disclosed are a method of transferring the electronic components and a method of mounting the electronic components.

Claims

1. An electronic component transferring device for transferring electronic components, comprising:

a plurality of rotary members all of which are rotatable about a common axis independently of each other such that each one of said rotary members does not take, at any timing, a same angular phase as an angular phase being taken by any other rotary member of said rotary members;

a rotary motion generating device for generating rotary motions of said rotary members about said common axis over a full 360°

angular range such that each of said rotary members is stopped at each of at least one predetermined stop position during one full rotation thereof over said full 360°

angular range and such that said rotary members sequentially reach said each stop position at a predetermined time interval; and

a plurality of component holder heads which are carried by said rotary members, respectively, and which hold the respective electronic components,

said rotary motion generating device comprising

a drive source,

a plurality of cam followers corresponding to said plurality of rotary members, respectively,

at least one rotary cam each of which is rotated by said drive source to sequentially engage, and move, said plurality of cam followers and thereby rotate said rotary members about said common axis, said each rotary cam including at least one rotating portion which engages and moves the cam follower corresponding to said each rotary member and thereby rotates said each rotary member, and at least one stopping portion which engages the cam follower corresponding to said each rotary member and thereby stops said each rotary member at said each stop position.

2. An electronic component transferring device according to claim 1, wherein said rotary motion generating device includes:

a constant-velocity rotor rotated at a constant velocity about said common axis; and

an engaging device including an engaging member which is provided on one of said constant-velocity rotor and said each rotary member and which is engageable with an other of said constant-velocity rotor and said each rotary member.

3. An electronic component transferring device according to claim 2, wherein said at least one rotary cam includes at least one concave globoidal cam each having an outer circumferential surface which is defined by a locus which is described by a circular arc having a center at said common axis when said circular arc is rotated about an axis which is perpendicular to said common axis and which is positioned relative to said circular arc and said common axis such that said circular arc is interposed between said axis and said common axis.

4. An electronic component transferring device according to claim 2, wherein said engaging member of said engaging device comprises a plurality of engaging pins provided on said constant-velocity rotor such that said engaging pins are movable in a direction parallel to said common axis, said engaging pins being engageable with said rotary members, respectively, said rotary motion generating device further including:

a stationary engaging cam having a cylindrical surface whose circumference has a center at said common axis, said cylindrical surface having a cam portion whose position in a direction parallel to said common axis gradually varies; and

a plurality of engaging cam followers which engage said cam groove of said stationary engaging cam and which are movable with said plurality of engaging pins, respectively, between a first position in which each of said engaging cam followers is in engagement with a corresponding one of said rotary members, and a second position in which said each engaging cam follower is disengaged from said corresponding rotary member.

5. An electronic component transferring device according to claim 1, wherein said at least one predetermined stop position consists of a plurality of predetermined stop positions, said at least one rotary cam being formed such that the rotary members corresponding to said plurality of predetermined stop positions are stopped at said predetermined stop positions at different times.

6. An electronic component transferring device according to claim 4, wherein said at least one rotary cam is formed so as to cause a time difference of said different times, which difference at least partially offset positive and negative values of a load torque which acts on each of said at least one rotary cam due to deceleration and acceleration of said rotary members before and after each of said predetermined stop positions.

7. An electronic component transferring device according to claim 6, wherein said at least one rotary cam is formed such that said time difference permits said positive and negative values of said load torque of said each rotary cam to be offset to a maximum extent.

8. An electronic component transferring device according to claim 6, wherein said at least one rotary cam consists of a plurality of rotary cams rotated by said single drive source, said plurality of rotary cams causing each of said rotary members to stop at said plurality of predetermined stop positions, respectively, said rotary cams being formed such that said different times at which said rotary members are stopped at said stop positions differ from each other by a predetermined time length which is determined to at least partially offset said positive and negative values of said load torque of said plurality of rotary cams due to the deceleration and acceleration of said rotary members before and after said stop positions.

9. An electronic component transferring device according to claim 1, wherein said at least one rotary cam includes at least one concave globoidal cam each having an outer circumferential surface which is defined by a locus which is described by a circular arc having a center at said common axis when said circular arc is rotated about an axis which is perpendicular to said common axis and which is positioned relative to said circular arc and said common axis such that said circular arc is interposed between said axis and said common axis.

10. An electronic component transferring device according to claim 9, wherein said at least one concave globoidal cam consists of at least two concave globoidal cams which are disposed around said common axis such that lines of intersection of the outer circumferential surfaces of said at least two concave globoidal cams with a plane including axes of said at least two concave globoidal cams and perpendicular to said common axis cooperate to define a substantially continuous circular arc which has a center at said common axis, said at least two concave globoidal cams having respective cam grooves formed in said outer circumferential surfaces such that said cam grooves are connected to each other, each of said cam grooves having opposite side surfaces, said rotary motion generating device further including preventing means for preventing said cam followers from being placed in a released state at each joint of said cam grooves, in which released state said cam followers are not interposed between said two side surfaces of said cam grooves.

11. An electronic component transferring device according to claim 10, wherein each of said cam grooves has a wide portion and a narrow portion which is formed in a bottom surface of said wide portion and which has a smaller width, each of said cam followers including a large-diameter roller and a small-diameter roller which engage said wide and narrow portions of the cam groove corresponding to said each cam follower, said large-diameter and small-diameter rollers being rotatable coaxially with and independently of each other, said preventing means comprising said wide and narrow portions of said each cam groove, and said large-diameter and small-diameter rollers of said each cam follower.

12. An electronic component transferring device according to claim 11, wherein said wide and narrow portions of said each cam groove have center lines which are offset from each other by a predetermined distance.

13. An electronic component transferring device according to claim 10, wherein each of said cam grooves is a generally V-shaped groove having a trapezoid shape in transverse cross section, and each of said cam followers consists of a tapered roller which is tapered for engagement with said generally V-shaped groove, said preventing means comprising an arrangement that said each cam groove is said generally V-shaped groove and an arrangement that said each cam follower consists of said tapered roller.

14. An electronic component transferring device according to claim 10, wherein radially outer portions of opposite end faces of each of adjacent concave globoidal cams of said at least two concave globoidal cams have tapered surfaces which are parallel and adjacent to each other in a plane including axes of rotation of said adjacent concave globoidal cams, said tapered surfaces having generators in said plane including said axes of rotation, which generators are inclined in said plane including said axes of rotation, at selected points of said generators, with respect to a normal line perpendicular to said common axis about which said rotary members are rotated, said preventing means comprising an arrangement that said generators are inclined with respect to said normal line.

15. An electronic component transferring device according to claim 9, wherein said at least one concave globoidal cam consists of a plurality of concave globoidal cams which are disposed symmetrically with respect to said common axis such that lines of intersection of the outer circumferential surfaces of said concave globoidal cams with a plane including axes of all of said concave globoidal cams cooperate to define a substantially continuous circle which has a center at said common axis.

16. An electronic component transferring device according to claim 9, wherein said at least one concave globoidal cam consists of a plurality of concave globoidal cams each having two coaxially formed bevel gears at axially opposite ends thereof, said bevel gears of adjacent ones of said concave globoidal cams engaging each other.

17. An electronic component transferring device according to claim 1, further comprising:

a support shaft coaxial with said common axis; and

two arrays of bearings which are disposed on said support shaft such that said two arrays are spaced apart from each other in an axial direction of said support shaft, the bearings of each of said two arrays being arranged in said axial direction and corresponding to said plurality of rotary members,

and wherein said rotary members are provided with respective pairs of support arms supported by respective pairs of bearings each consisting of two bearings belonging to said two arrays, respectively, all of said pairs of bearings for said plurality of rotary members having a same distance in said axial direction.

18. An electronic component transferring device according to claim 1, further comprising means for holding said plurality of component holder heads on said plurality of rotary members, respectively, such that said component holder heads are given the same path of movement as said rotary members are rotated about said common axis.

19. An electronic component transferring device according to claim 18, wherein said means for holding said component holder heads on said rotary members, respectively, comprises:

means for holding said component holder heads movably relative to said respective rotary members in a direction parallel to said common axis;

a stationary cylindrical cam having a cylindrical surface whose circumference has a center at said common axis, said cylindrical surface having a cam groove whose position in said direction parallel to said common axis gradually varies; and

a cam follower which is provided for each of said component holder heads and which engages said cam groove.

20. An electronic component transferring device according to claim 18, wherein said means for holding said component holder heads on said rotary members, respectively, comprises fixing means for fixing said component holder heads to said respective rotary members such that each of said component holder heads and a corresponding one of said rotary members have a predetermined relative position in which said each component holder head is rotated about said common axis when said corresponding rotary member is rotated about said common axis.

21. An electronic component transferring device according to claim 1, further comprising a head moving device for moving said component holder heads carried by said rotary members, relative to said rotary members in a direction parallel to said common axis.

22. An electronic component transferring device according to claim 21, wherein a portion of said stationary cylindrical cam which corresponds to each of said at least one predetermined stop position is constituted by a movable portion which is movable in said direction parallel to said common axis relative to the other portion of said stationary cylindrical cam, said head moving device comprising said movable portion, and a device for moving said movable portion in said direction parallel to said common axis.

23. An electronic component transferring device according to claim 22, wherein said device for moving said movable portion comprises a stroke changing device for changing a stroke of said movable portion in said direction parallel to said common axis.

24. An electronic component transferring device according to claim 1, wherein said common axis extends in a vertical direction, said electronic component transferring device further comprising a height position changing device for changing, in at least two steps, a height of each of said component holder heads at each of at least one of said at least one predetermined stop position.

25. An electronic component transferring device according to claim 24, wherein said height position changing device comprises a stationary cylindrical cam having a cylindrical surface whose circumference has a center at said common axis, and a cam follower which is provided for each of said component holder heads and which engages said stationary cylindrical cam, said cylindrical surface having a cam groove whose position in a direction parallel to said common axis gradually varies, said cam groove having opposite side surfaces defining a width thereof in said direction parallel to said common axis, said cam groove having a narrow portion, a wide portion having a larger width than said narrow portion, and a width varying portion which connect said narrow and wide portions and whose width smoothly varies from a width of said narrow portion to the width of said wide portion, said each rotary member being stopped at said at least one predetermined stop position when said cam follower is in said wide portion, said height position changing device including height position changing biasing means for biasing said cam follower selectively toward one of said opposite side surfaces of said cam groove.

26. An electronic component transferring device according to claim 25, wherein said height position changing biasing means comprises an air cylinder having a cylinder housing and a piston rod which is pneumatically movable relative to said cylinder housing between a first position for biasing said cam follower toward said one of said opposite side surfaces of said cam groove, and a second position for biasing said cam follower toward the other of said opposite side surfaces.

27. An electronic component transferring device according to claim 25, further comprising a head moving device for moving said component holder heads carried by said rotary members, relative to said rotary members in said direction parallel to said common axis, and wherein at least a part of a portion of said stationary cylindrical cam which defines said wide portion of said cam groove is constituted by a movable portion which is movable in said direction parallel to said common axis relative to the other portion of said stationary cylindrical cam, said head moving device comprising said movable portion, and a device for moving said movable portion in said direction parallel to said common axis.

28. An electronic component transferring device according to claim 1, wherein said rotary motion generating device includes a stop position changing device for changing each of at least one of said at least one predetermined stop position by selecting one of at least two positions which are spaced from each other in a direction of rotation of said rotary members about said common axis.

29. An electronic component transferring device according to claim 28, wherein said at least one rotary cam includes at least one concave globoidal cam each having an outer circumferential surface which is defined by a locus which is described by a circular arc having a center at said common axis when said circular arc is rotated about an axis which is perpendicular to said common axis and which is positioned relative to said circular arc and said common axis such that said circular arc is interposed between said axis and said common axis, each of said at least one concave globoidal cam having a cam groove formed in said outer circumferential surface,

said cam groove having opposite side surfaces defining a width thereof as measured in a direction of rotation of said rotary members about said common axis, said cam groove having an inclined portion having a lead angle with respect to a plane perpendicular to an axis of said each concave globoidal cam, and a non-lead portion which does not have said lead angle, said inclined portion including a narrow portion, while said non-lead portion providing a wide portion having a larger width than said narrow portion, said cam groove further having a width varying portion which connects said narrow and wide portions and whose width smoothly varies from a width of said narrow portion to the width of the wide portion,

and wherein said stop position changing device includes:

said wide portion of said cam groove of said each concave globoidal cam;

a constant-velocity rotor which is rotated at a constant velocity about said common axis;

stop position changing biasing means provided between said constant-velocity rotor and each of said rotary members, for biasing said cam follower toward one of said opposite side surfaces of said cam groove.

30. An electronic component transferring device according to claim 29, wherein said stop position changing biasing means comprises an air cylinder having a cylinder housing and a piston rod which is pneumatically movable relative to said cylinder housing between a first position for biasing said cam follower toward said one of said opposite side surfaces of said cam groove, and a second position for biasing said cam follower toward the other of said opposite side surfaces.

31. An electronic component mounting system comprising:

an electronic component transferring device comprising;

a plurality of rotary members all of which are rotatable about a common axis independently of each other such that each one of said rotary members does not take, at any timing, a same angular phase as an angular phase being taken by any other rotary member of said rotary members,

a rotary motion generating device for generating rotary motions of said rotary members about said common axis over 360°

angular range such that each of said rotary members is stopped at each of at least two predetermined stop positions during one full rotation thereof over said full 360°

angular range and such that said rotary members sequentially reach said each stop position at a predetermined time interval, and

a plurality of component holder heads which are carried by said rotary members, respectively, and which hold the respective electronic components,

said rotary motion generating device comprising

a drive source,

a plurality of cam followers corresponding to said plurality of rotary members, respectively,

at least one rotary cam each of which is rotated by said drive source to sequentially engage, and move, said plurality of cam followers and thereby rotate said rotary members about said common axis, said each rotary cam including at least one rotating portion which engages and moves the cam follower corresponding to said each rotary member and thereby rotates said each rotary member, and at least one stopping portion which engages the cam follower corresponding to said each rotary member and thereby stops said each rotary member at said each stop position;

an electronic component supply device disposed at one of said at least two stop positions, for supplying said component holder heads with said electronic components; and

a workpiece supporting and positioning device disposed at another of said at least two stop positions, for supporting and positioning a workpiece on which said electronic components are mounted by said component holder heads.

32. An electronic component mounting system according to claim 31, further comprising an image taking device disposed between said electronic component supply device and said workpiece supporting and positioning device, as viewed in a direction of movement of said component holder heads, said image taking device being operated to take an image of each of said electronic components between said electronic component supply device and said workpiece supporting and positioning device.

33. An electronic component mounting system according to claim 32, wherein said image taking device includes a high-speed camera provided with a stroboscope.

34. An electronic component transferring device according to claim 32, wherein said image taking device includes a line sensor having an array of image taking elements arranged in a radial direction of a circle which has a center at said common axis.

35. A method of transferring electronic components, comprising:

holding said electronic components on respective component holder heads which are carried by a plurality of rotary members, respectively; and

rotating at least one rotary cam to sequentially engage, and move, a plurality of cam followers corresponding to said plurality of rotary members, respectively, and thereby rotate said rotary members about a common axis over a full 360°

angular range such that each one of said rotary members does not take, at any timing, a same angular phase as an angular phase being taken by any other rotary member of said rotary members, such that each of said rotary members is stopped at each of at least one predetermined stop position during one full rotation thereof over said full 360°

angular range and such that said rotary members sequentially reach said each stop position at a predetermined time interval, each of said at least one rotary cam including at least one rotating portion which engages and moves the cam follower corresponding to said each rotary member and thereby rotates said each rotary member, and at least one stopping portion which engages the cam follower corresponding to said each rotary member and thereby stops said each rotary member at said each stop position.

36. A method according to claim 35, wherein said rotating at least one rotary cam comprises activating a single drive source to rotate said at least one rotary cam which is formed such that the rotary members corresponding to a plurality of predetermined stop positions as said at least one predetermined stop position are stopped at said predetermined stop positions at different times.

37. A method according to claim 36, wherein said different times at which said rotary members are stopped at said predetermined stop positions differ from each other by a predetermined time length which is determined to at least partially offset positive and negative values of a load torque which act on each of said at least one rotary cam due to the deceleration and acceleration of said rotary members before and after each of said predetermined stop positions.

38. A method according to claim 37, wherein said predetermined time length is determined such that a maximum value of the load torque of the drive source is smaller than a maximum value of the load torque due to deceleration and acceleration of each rotary member before and after each stop position.

39. A method according to claim 35, wherein said at least one rotary cam includes at least one concave globoidal cam each having an outer circumferential surface which is defined by a locus which is described by a circular arc having a center at said common axis when said circular arc is rotated about an axis which is perpendicular to said common axis and which is positioned relative to said circular arc and said common axis such that said circular arc is interposed between said axis and said common axis.

40. A method according to claim 39, wherein said rotating at least one rotary cam is effected by using at least two concave globoidal cams which are disposed around said common axis such that lines of intersection of the outer circumferential surfaces of said at least two concave globoidal cams with a plane including said common axis cooperate to define a substantially continuous circular arc which has a center at said common axis, said at least two concave globoidal cams having respective cam grooves formed in said outer circumferential surfaces such that said cam grooves are connected to each other, said method further comprising preventing said cam followers from being placed in a released state at each joint of said cam grooves, in which released state said cam followers are not interposed between opposite side surfaces of said cam grooves.

41. A method according to claim 35, further comprising controlling a position of each of said component holder heads in a direction parallel to said common axis as said rotary members are rotated about said common axis.

42. A method according to claim 35, wherein said component holder heads and said electronic components held by said component holder heads are moved in a direction parallel to said common axis while said rotary members are rotated about said common axis.

43. A method according to claim 35, wherein at least one of said at least one predetermined stop position is changed in at least two steps during transfer of said electronic components.

44. A method according to claim 35, wherein a position of said component holder heads in a direction parallel to said common axis at each of at least one of said at least one predetermined stop position is changed in at least two steps during transfer of said electronic components.

45. A method of mounting electronic components on a workpiece, comprising:

supplying said electronic components to respective component holder heads carried by a plurality of rotary members, respectively, at a component supply position;

holding said electronic components on said component holder heads, respectively;

rotating at least one rotary cam to sequentially engage, and move, a plurality of cam followers corresponding to said plurality of rotary members, respectively, and thereby rotate said rotary members about a common axis over a full 360°

angular range such that each one of said rotary members does not take, at any timing, a same angular phase as an angular phase being taken by any other rotary member of said rotary members, such that each of said rotary members is stopped at each of at least two predetermined stop positions during one full rotation thereof over said full 360°

angular range and such that said rotary members sequentially reach said each stop position at a predetermined time interval, and such that at least one of said component holder heads and at least one of said electronic components which is held by said at least one of the component holder heads are in the process of rotation about said common axis while another of said component holder heads and the electronic component held thereby are stopped at one of said at least two predetermined stop positions, said at least two predetermined stop positions including said component supply position and a component mounting position at which said electronic components are mounted by said component holder heads, each of said at least one rotary cam including at least one rotating portion which engages and moves the cam follower corresponding to said each rotary member and thereby rotates said each rotary member, and at least one stopping portion which engages the cam follower corresponding to said each rotary member and thereby stops said each rotary member at said each stop position;

supporting and positioning said workpiece such that said electronic components are mounted by said component holder heads; and

mounting said electronic components on said workpiece at said component mounting position.

46. A method according to claim 45, further comprising:

obtaining an image of each of said electronic components while the corresponding component holder head is on the way from said component supply position to said component mounting position.

47. A method according to claim 46, wherein said obtaining an image is effected while said corresponding component holder head is continuously rotated between said component supply and mounting positions.

48. A method according to claim 46, wherein said obtaining an image is effected while said corresponding component holder head is stopped at an image taking position between said component supply and mounting positions.

49. An electronic component transferring device for transferring electronic components, comprising:

a support shaft;

a plurality of rotary members which are directly supported by said support shaft such that all of said rotary members are rotatable about said support shaft independently of each other such that each one of said rotary members does not take, at any timing, a same angular phase as an angular phase being taken by any other rotary member of said rotary members;

a rotary motion generating device for generating rotary motions of said rotary members about said support shaft over 360°

angular range such that each of said rotary members is stopped at each of at least one predetermined stop position during one full rotation thereof over said full 360°

angular range and such that said rotary members sequentially reach said each stop position at a predetermined time interval; and

a plurality of component holder heads which are carried by said rotary members, respectively, and which hold the respective electronic components.

50. An electronic component transferring device according to claim 49, wherein said plurality of rotary members directly supported by said support shaft comprise:

two arrays of bearings which are disposed on said support shaft such that said two arrays are spaced apart from each other in an axial direction of said support shaft, the bearings of each of said two arrays being arranged in said axial direction; and

respective pairs of support arms which are supported by respective pairs of bearings each consisting of two bearings belonging to said two arrays, respectively, all of said pairs of support arms having a same distance in said axial direction, each of said rotary members comprising a corresponding one pair of support arms of said respective pairs of support arms and a corresponding pair of bearings of said respective pairs of bearings.

51. An electronic component mounting system comprising:

an electronic component transferring device comprising;

a support shaft,

a plurality of rotary members which are directly supported by said support shaft such that all of said rotary members are rotatable about said support shaft independently of each other such that each one of said rotary members does not take, at any timing, a same angular phase as an angular phase being taken by any other rotary member of said rotary members,

a rotary motion generating device for generating rotary motions of said rotary members about said support shaft over 360°

angular range such that each of said rotary members is stopped at each of at least two predetermined stop positions during one full rotation thereof over said full 360°

angular range and such that said rotary members sequentially reach said each stop position at a predetermined time interval, and

a plurality of component holder heads which are carried by said rotary members, respectively, and which hold the respective electronic components;

an electronic component supply device disposed at one of said at least two stop positions, for supplying said component holder heads with said electronic components; and

a workpiece supporting and positioning device disposed at another of said at least two stop positions, for supporting and positioning a workpiece on which said electronic components are mounted by said component holder heads.

52. An electronic component mounting system according to claim 51, wherein said plurality of rotary members directly supported by said support shaft comprise:

two arrays of bearings which are disposed on said support shaft such that said two arrays are spaced part from each other in an axial direction of said support shaft, the bearings of each of said two arrays being arranged in said axial direction; and

respective pairs of support arms which are supported by respective pairs of bearings each consisting of two bearings belonging to said two arrays, respectively, all of said pairs of support arms having a same distance in said axial direction, each of said rotary members comprising a corresponding one pair of support arms of said respective pairs of support arms and a corresponding pair of bearings of said respective pairs of bearings.