Intermittant spray system for water treatment

• US 5,928,608 A
• Filed: 01/08/1998
• Issued: 07/27/1999
• Est. Priority Date: 01/08/1998
• Status: Expired due to Term

• Current Assignee: Innovative Water Care, LLC
• Original Assignee: Arch Chemicals Incorporated (Lonza Group AG)
• Inventors: Mullins, Richard M., Telese, Rocco, Levesque, Kenneth John, Blanchette, David W.
• Primary Examiner(s): Thornton, Krisanne
• Application Number:
  US09/004,677
• Time in Patent Office: 565 Days
• Field of Search: 422/264, 422/261, 422/263, 422/266, 422/278, 422/37, 422/110, 422/108, 422/111, 210/754, 210/756, 210/97, 210/205, 222/320, 137/2, 137/5, 137/47, 137/268
• US Class Current: 422/37
• CPC Class Codes: B01F 21/221 comprising constructions for blocking or redispersing undissolved solids
• CPC Class Codes: B01F 21/30 Workflow diagrams or layout of plants, e.g. flow charts; Details of workflow diagrams or layout of plants, e.g. controlling means
• CPC Class Codes: B01F 25/316 with containers for additional components fixed to the conduit
• CPC Class Codes: B01F 35/7179 using sprayers, nozzles or jets
• CPC Class Codes: C02F 1/688 Devices in which the water progressively dissolves a solid compound
• CPC Class Codes: C02F 1/76 with halogens or compounds of halogens C02F1/4674 takes precedence
• CPC Class Codes: C02F 2103/42 from bathing facilities, e.g. swimming pools

Abstract

Swimming pool or drinking water is chlorinated by the use of an intermittent spray-type chlorinator assembly. The chlorinator assembly includes a chamber for holding a quantity of solid dry chlorinating chemical, typically in the form of briquettes or pellets.The water spray impacts, abrades, and dissolves the briquettes to a degree, and at a rate which is controlled by the velocity of the spray; the diameter of the support grid; the percentage of open space in, and the thickness of the support grid; and the cyclic timing of the spray. The chemical-water mixture falls into a chamber below the spray and is evacuated therefrom through discharge/check valve assembly to a return line that leads back to the source of the water being chlorinated. The spray duration times and the intervals therebetween can be selectively changed by an attendant. By using a water spray technique for periodically abrading and dissolving the chemical briquettes, a highly soluble solid chemical such as calcium hypochlorite can be used as the water treatment chemical. Additionally, intermittent spraying limits the buildup of scale in the system.

Claims

1. An assembly for chlorinating water, said assembly comprising:

a) a housing for containing a solid chlorinating chemical in the form of briquiettes, pellets, granules;

b) a porous support grid disposed in said housing, said grid begin offset upwardly from a bottom portion of said housing, said grid having a first surface which is adapted to support a predetermined volume and weight of the solid chlorinating chemical;

c) at least one water spray nozzle disposed in said housing, said nozzle being positioned below said grid on a side of said grid which is opposite to said first surface of said grid, said nozzle being sized and spaced apart from said grid a distance winch is operable to produce a water spray which will impact said grid at a grid-impact velocity of at least about thirty feet per second at a predetermined water pressure;

d) first means for admitting a stream of water to be chlorinated to said water spray nozzle;

e) second means for removing chlorinated water from said housing; and

f) said first means including means for controlling the stream of water io said water spray nozzle so as to provide an intermittent water supply to said water spray nozzle whereby the chlorinating chemical will be subjected to intermittent sprays of water of controlled duration.

2. The assembly as claimed in claim 1 further comprising sensing means for sensing the chlorine concentration in the water in said housing, said means for sensing being operable to selectively control said first and second means thereby controlling the influx and efflux of water into and out of said housing.

12. The assembly as claimed in claim 2 wherein the first (d) comprises:

an overflow valve assembly.

13. The assembly as claimed in claim 12 wherein the second means (e) comprises:

an outlet valve.

14. The assembly as claimed in claim 13 wherein the overflow valve assembly comprises:

an inlet valve.

15. The assembly as claimed in claim 14 wherein the sensing means comprises:

a pH sensor.

3. An assembly for chlorinating water, said assembly comprising:

a) a housing for containing a solid chlorinating chemical in the form of briquettes, pellets, granules;

b) a porous support grid disposed in said housing, said grid begin offset upwardly from a bottom portion of said housing, said grid having a first surface which is adapted to support a predetermined volume and weight of the solid chlorinating chemical;

c) at least one water spray nozzle disposed in said housing, said nozzle being sized and spaced apart from said chemical by a distance which is operable to produce a water spray which will impact said chemical at a chemical-impact velocity of at least about thirty feet per second at a predetermined water pressure;

d) first means for admitting a stream of water to be chlorinated to said water spray nozzle;

e) second means for chlorinated water from said housing; and

f) said first means including means for controlling the stream of water to said water spray nozzle so as to provide an intermittent water supply to said water spray nozzle whereby the chlorinating chemical will be subjected to intermittent sprays of water of controlled duration.

4. An assembly for chlorinating water, said assembly comprising:

a) a housing for containing a solid chlorinating chemical in the form of briquettes, pellets, granules;

b) a porous support gird disposed in said housing, said grid being offset upwardly from a bottom portion of said housing, said grid having a first surface which is adapted to support a predetermined volume and weight of the solid chlorinating chemical;

c) a plurality of water spray nozzles disposed in said housing, said nozzles begin positioned below said grid on a side of said grid which is opposite to said first surface of said grid, said nozzles being sized and spaced apart from said grid a distance which is operable to produce a plurality of water sprays which will impact said grid at a gird-impact velocity of at least about thirty feet per second at a predetermined water pressure;

d) first means for admitting a stream of water to be chlorinated to said water spray nozzles;

e) second means for removing chlorinated water from said housing; and

f) said first means including means for controlling the stream of water to said water spray nozzles so as to provide an intermittent water supply to said water spray nozzles whereby the chlorinating chemical will be subjected to intermittent sprays of water of controlled duration.

5. An assembly for chlorinating water, said assembly comprising:

a) a housing for containing a solid chlorinating chemical in the form of briquettes, pellets, granules;

b) at least one water spray nozzle disposed in said housing, said nozzle being sized and spaced apart from said chemical by a distance which is operable to produce a water spray which will impact said chemical at a chemical-impact velocity of at least about thirty feet per second at a predetermined water pressure;

c) first means for admitting a stream of water to be chlorinated to said water spray nozzle;

d) second means for removing chlorinated water from said housing; and

e) said first means including means for controlling the stream of water to said water spray nozzle so as to provide an intermittent water supply to said water spray nozzle whereby the chlorinating chemical will be subjected to intermittent sprays of water of controlled duration.

6. An assembly for chlorinating water, said assembly comprising:

a) a housing for containing a solid chlorinating chemical in the form of briquettes, pellets, granules;

b) a porous support gird disposed in said housing, said grid being offset upwardly from a bottom portion of said housing, said grid having a first surface which is adapted to support a predetermined volume and weight of the solid chlorinating chemical;

c) at least one water spray nozzle disposed in said housing, said nozzle being sized and spaced apart from said chemical by a distance which is operable to produce a water spray which will impact said chemical at a chemical-impact velocity of at least about thirty feet per second at a water pressure in the range of about fifteen to twenty psi;

d) first means for admitting a stream of water to be chlorinated to said water spray nozzle;

;

e) second means for removing chlorinated water from said housing; and

f) said first means including means for controlling the stream of water to said water spray nozzle so as to provide an intermittent water supply to said water spray nozzle whereby the chlorinating chemical will be subjected to intermittent sprays of water of controlled duration.

7. The assembly of claim 6 wherein said first means also includes means for lowering the water pressure of an incoming stream of water to said water pressure range of about fifteen to twenty psi.

8. The assembly of claim 6 further comprising sensing means for sensing the level of chlorinated water in said housing, said means for sensing being operable to selectively control said first and second means thereby controlling the influx and efflux of water into and out of said housing.

16. The assembly as claimed in claim 7 wherein the means for lowering the water pressure comprises:

a pressure gauge;

a regulator; and

a solenoid valve.

9. A method for producing a supply of chlorinated water, said method comprising the steps of:

a) providing a quantity of a solid chlorinating chemical, said chemical having a solubility of at least about ten grams per hundred milliliters of water; and

b) directing an intermittent spray of water against said chemical at an impact velocity of at least about thirty feet per second so as to abrade and dissolve said chemical with said water spray thereby providing a consistent, reproducible supply of chlorinated water.

10. The method of claim 9 wherein said chemical is calcium hypochlorite.

11. A method of producing a supply of chemically treated water, said method comprising the steps of:

a) providing a quantity of a solid water-treatment chemical, said chemical having a solubility of at least about ten grams per hundred milliliters of water; and

b) directing an intermittent spray of water against said chemical at an impact velocity of at least about thirty feet per second so as to abrade and dissolve said chemical with said water spray thereby forming a supply of chemically treated water.