High-sensitivity capacitive oil deterioration and level sensor

• US 5,929,754 A
• Filed: 12/03/1997
• Issued: 07/27/1999
• Est. Priority Date: 12/03/1997
• Status: Expired due to Term

• Current Assignee: Kavlico Corporation (Sensata Technologies Holding Plc)
• Original Assignee: Kavlico Corporation (Sensata Technologies Holding Plc)
• Inventors: Nguyen, Nhan, Park, Kyong M.
• Primary Examiner(s): Hofsass, Jeffery A.
• Assistant Examiner(s): Huang, Sihong
• Application Number:
  US08/984,584
• Time in Patent Office: 601 Days
• Field of Search: 340/439, 340/450.3, 340/438, 340/450, 340/612, 340/620, 340/618, 340/603, 340/631, 324/663, 324/71.1, 324/658, 73/304 C, 73/53.05, 73/54.01, 73/54.02, 73/724, 73/718, 73/61.43
• US Class Current: 340/439
• CPC Class Codes: F16H 57/0405 Monitoring quality of lubricant or hydraulic fluids
• CPC Class Codes: G01F 23/263 by measuring variations in capacitance of capacitors
• CPC Class Codes: G01N 27/221 by investigating the dielectric properties using microwaves G01N22/00; measuring loss factors or dielectric constants per se G01R27/26
• CPC Class Codes: G01N 33/2888 Lubricating oil characteristics, e.g. deterioration lubricating properties G01N33/30

Abstract

A high-sensitivity capacitive oil deterioration and level sensor includes a conductive housing member with an inner surface defining a ground electrode and conductive inner member with an outer surface defining a measuring electrode. The housing member is adapted to provide a fluidic connection between an oil container and a gap between the ground electrode and the measuring electrode. The sensor also includes electronics adapted to employ this capacitor geometry to generate signals indicative of a degree of deterioration and a level of the oil within the gap.

Claims

1. A high-sensitivity capacitive oil deterioration and level sensor comprising:

a conductive housing member including a cylindrical portion with an inner surface defining a ground electrode, said housing member including a threaded outer surface adapted to be threaded into an oil container of an internal combustion engine, said housing member being formed with at least one port sized to allow oil within the oil container to enter into said cylindrical portion of said housing member;

a conductive inner member including a cylindrical portion with an outer surface defining a measuring electrode, said inner member being secured within said housing member such that said ground electrode and said measuring electrode define an oil deterioration and level sensor capacitor;

an electrical connector adapted to provide an electrical interface;

a reference capacitor positioned within said housing member; and

electronics positioned within said housing member, said electronics being electrically connected to said oil deterioration and level sensor capacitor, said reference capacitor, and said electrical connector, said electronics being adapted to generate an oil deterioration output signal and an oil level output signal employing said oil deterioration and level sensor capacitor and said reference capacitor and to provide said signals to said electrical connector.

2. The high-sensitivity capacitive oil deterioration and level sensor of claim 1 wherein:

said electronics are adapted to selectively provide said signals to said electrical connector.

3. The high-sensitivity capacitive oil deterioration and level sensor of claim 2 wherein:

said electronics are adapted to generate a tag signal.

4. The high-sensitivity capacitive oil deterioration and level sensor of claim 3 wherein:

said electronics are adapted to provide said tag signal to said electrical connector.

5. The high-sensitivity capacitive oil deterioration and level sensor of claim 1 wherein:

said electronics include;

oil deterioration sensor output circuitry adapted to generate said oil deterioration output signal; and

oil level sensor output circuitry adapted to generate said oil level output signal;

said oil level sensor output circuitry having a gain different than said oil deterioration sensor output circuitry.

6. A high-sensitivity capacitive oil deterioration and level sensor comprising:

a conductive housing member including a cylindrical portion with an inner surface defining a ground electrode, said housing member including a threaded outer surface adapted to be threaded into an oil container of an internal combustion engine, said housing member being formed with at least one port sized to allow oil within the oil container to enter into said cylindrical portion of said housing member;

a conductive inner member including a cylindrical portion with an outer surface defining a measuring electrode, said inner member being sized to be fitted within said housing member such that said ground electrode and said measuring electrode define an oil deterioration and level sensor capacitor;

an upper spacer positioned between said housing member and said inner member, said upper spacer being sized to maintain a substantially concentric relationship between said ground electrode and said measuring electrode; and

electronics positioned within said housing member, said electronics being electrically connected to said oil deterioration and level sensor capacitor and adapted to provide an oil deterioration output signal and an oil level output signal employing said oil deterioration and level sensor capacitor.

7. The high-sensitivity capacitive oil deterioration and level sensor of claim 6 wherein:

said electronics include a temperature variable element positioned within said housing and thermally connected with the oil.

8. The high-sensitivity capacitive oil deterioration and level sensor of claim 7 wherein:

said inner member includes a channel formed within said cylindrical portion thereof; and

said temperature variable element is positioned within said channel.

9. The high-sensitivity capacitive oil deterioration and level sensor of claim 6 wherein:

said electronics include a hybrid circuit positioned within said housing member and supported by said upper spacer.

10. The high-sensitivity capacitive oil deterioration and level sensor of claim 6 further comprising:

a reference capacitor positioned within said housing member and electrically connected to said electronics;

said electronics being adapted to additionally employ said reference capacitor to provide said oil deterioration output signal and said oil level output signal.

11. The high-sensitivity capacitive oil deterioration and level sensor of claim 10 wherein:

said reference capacitor comprises a fixed reference capacitor.

12. The high-sensitivity capacitive oil deterioration and level sensor of claim 10 wherein:

said reference capacitor is formed by said ground electrode and a reference electrode positioned within said housing member.

13. The high-sensitivity capacitive oil deterioration and level sensor of claim 12 wherein:

said upper spacer is formed with a conduit through which an electrical connection between said electronics and said reference electrode is routed.

14. The high-sensitivity capacitive oil deterioration and level sensor of claim 12 further comprising:

a lower spacer positioned between said measuring electrode and said reference electrode.

15. A high-sensitivity capacitive oil deterioration and level sensor comprising:

a conductive housing member with an inner surface defining a ground electrode;

a conductive inner member with an outer surface defining a measuring electrode, said inner member being secured within said housing member such that a gap is maintained between said ground electrode and said measuring electrode, with said electrodes defining an oil deterioration and level sensor capacitor;

said housing member being attached to an oil container of an internal combustion engine and adapted to provide a fluidic connection between the oil container and said gap permitting oil within the oil container to flow into said gap; and

electronics positioned within said housing member, said electronics being electrically connected to said oil deterioration and level sensor capacitor and adapted to employ said capacitor to generate signals indicative of a degree of deterioration and a level of the oil within said gap.

16. The high-sensitivity capacitive oil deterioration and level sensor of claim 15 wherein:

said signals include an oil deterioration output signal and an oil level output signal; and

said electronics are adapted to generate said signals one at a time in a predetermined manner.

17. The high-sensitivity capacitive oil deterioration and level sensor of claim 15 further comprising:

a reference capacitor electrically connected to said electronics;

said electronics being adapted to additionally employ said reference capacitor to generate said signals.

18. The high-sensitivity capacitive oil deterioration and level sensor of claim 17 wherein:

said reference capacitor comprises;

an oil deterioration and level reference capacitor formed by said ground electrode and a reference electrode positioned within said housing member; and

a fixed reference capacitor.

19. The high-sensitivity capacitive oil deterioration and level sensor of claim 15 further comprising:

a spacer positioned between said housing member and said inner member such that said measuring electrode is concentrically positioned relative to said ground electrode.

20. The high-sensitivity capacitive oil deterioration and level sensor of claim 19 wherein:

said ground electrode and said measuring electrode are cylindrically shaped.

21. A high-sensitivity capacitive oil deterioration and level sensor comprising:

a conductive tube member;

a conductive measuring tube secured within said tube member;

a conductive electrode secured within said tube member below said measuring tube;

said tube member and said measuring tube defining a measuring electrode for oil level detection;

said tube member and said electrode defining a reference electrode for oil level detection and a measuring electrode for oil deterioration sensing;

said tube member, said measuring tube and said electrode being electrically connected to electronics which are adapted to generate signals indicative of a degree of deterioration and a level of oil within the sensor.

22. A high-sensitivity capacitive oil deterioration and level sensor comprising:

at least three electrodes defining a plurality of capacitors which are electrically connected to electronics for generating signals indicative of a degree of deterioration and a level of oil within the sensor, one of said electrodes being employed as an electrode in at least two of said capacitors.