Guidewire with a variable stiffness distal portion

• US 5,931,819 A
• Filed: 04/18/1996
• Issued: 08/03/1999
• Est. Priority Date: 04/18/1996
• Status: Expired due to Term

• Current Assignee: Advanced Cardiovascular Systems Incorporated
• Original Assignee: Advanced Cardiovascular Systems Incorporated
• Inventors: Fariabi, Sepehr
• Primary Examiner(s): Coggins, Wynn Wood
• Assistant Examiner(s): Sadula, Jennifer R.
• Application Number:
  US08/634,208
• Time in Patent Office: 1,202 Days
• Field of Search: 604/95, 604/280, 604/281, 604/261, 128/772
• US Class Current: 604/525
• CPC Class Codes: A61M 2025/09141 made of shape memory alloys which take a particular shape at a certain temperature
• CPC Class Codes: A61M 2025/09175 having specific characteristics at the distal tip
• CPC Class Codes: A61M 25/0158 with magnetic or electrical means, e.g. by using piezo materials, electroactive polymers, magnetic materials or by heating of shape memory materials
• CPC Class Codes: A61M 25/09 Guide wires

Abstract

A guidewire having a core section formed of a NiTi alloy which is in an austenite phase when being manufactured but which is converted to the martensite phase at operating (body) temperature (37° C.) and can be transformed to an austenite phase by heating to a temperature above body temperature but below 50° C. When in the austenite phase, the core section is at a high strength level which ensures the tracking of a catheter over the guidewire within a patient'"'"'s body lumen. In one preferred embodiment the core section is heated by electrical resistance or inductance.

Claims

1. An intravascular guidewire comprising:

a) an elongated proximal core section which has proximal and distal ends;

b) an intermediate core section which has proximal and distal ends, which is formed of a shape memory alloy with an A_f above 37°

but not more than about 50°

C. and which is secured by its proximal end to the distal end of the proximal core section;

c) a heating mechanism energetically coupled to the intermediate core section to heat the intermediate core section;

d) a distal core section which has proximal and distal ends, at least one distally tapered section, and which is secured by its proximal end to the distal end of the intermediate core section, and which is electrically isolated from the intermediate core section; and

e) a flexible body disposed about and secured to the distal core section.

2. The intravascular guidewire of claim 1 including a first electrical conductor in electrical contact with a proximal extremity of the intermediate core section and a second electrical conductor in electrical contact with a distal extremity of the intermediate core section to facilitate heating the intermediate core section by induction.

3. The intravascular guidewire of claim 2 wherein the guidewire further comprises a first electrode which is disposed on a proximal portion of the proximal core section and which is electrically connected to the first electrical conductor, and a second electrode which is disposed on the proximal portion of the proximal core section and which is spaced distal to the first electrode and which is electrically connected to the second electrical conductor.

4. The guidewire of claim 3 wherein the first and second electrical conductors are layers of electrical conducting material.

5. The guidewire of claim 4 wherein a first layer of insulating material is disposed on the exterior of the proximal core section and the layer of conducting material of the first electrical conductor is disposed on the layer of insulating material.

6. The guidewire of claim 5 wherein a second layer of insulating material is disposed on the electrical conducting material of the first electrical conductor and the layer of conducting material of the second electrical conductor is disposed on the second layer of insulating material.

7. The guidewire of claim 6 wherein a third layer of insulating material is disposed on the electrical conducting material of the second electrical conductor.

8. The guidewire of claim 7 wherein the insulating and electrical conducting layers encircle a length of the proximal core section.

9. The guidewire of claim 2 including means to electrically connect the electrodes on the proximal extremity of the guidewire to a source of electrical energy to facilitate heating the intermediate core section by induction.

10. The guidewire of claim 9 wherein the means to electrically connect the proximal end of the guidewire to a source of electrical energy has electrical contact means biased against the electrodes on the proximal end of the proximal core section.

11. The guidewire of claim 10 wherein the means to electrically connect the proximal end of the guidewire to a source of electrical energy has means to secure the proximal extremity of the proximal core section to prevent the disengagement thereof.

12. The guidewire of claim 2 wherein the proximal core section has a solid proximal portion and a hollow distal portion with an inner lumen extending therein.

13. The guidewire of claim 12 wherein the first electrical conductor is an individually insulated electrical wire which extends through the inner lumen of the hollow distal portion of the proximal core section and is electrically connected to a proximal extremity of the intermediate core section.

14. The guidewire of claim 12 wherein the second electrical conductor is an individually insulated electrical wire which extends through the inner lumen of the distal portion of the proximal core section and is electrically connected to a distal extremity of the intermediate core section.

15. The guidewire of claim 1 wherein the intermediate core section is formed from an alloy of nickel and titanium and which contains from about 10 to about 75% martensite phase at body temperature.

16. The guidewire of claim 1 wherein the intermediate core section is formed from an alloy of nickel and titanium and which contains from about 25 to about 50% martensite phase.

17. The guidewire of claim 1 wherein the distal core section is formed of a superelastic NiTi alloy with an A_f greater than body temperature.

18. The guidewire of claim 1 wherein a cylindrical connecting member interconnects the distal core section with the intermediate core section.

19. The guidewire of claim 18 wherein the cylindrical connecting member is formed of a superelastic NiTi alloy with an A_f greater than body temperature.

20. The guidewire of claim 1 wherein a cylindrical connecting member interconnects the proximal core section with the intermediate core section.

21. The guidewire of claim 20 wherein the cylindrical connecting member is formed of a superelastic NiTi alloy with an A_f greater than body temperature.

22. The guidewire of claim 1 wherein the intermediate core section is formed from an alloy which consists essentially of about 30 to about 52 atomic mass % titanium and up to 10 atomic mass % of one or more additional alloying elements selected from the group consisting of copper, vanadium, iron, cobalt, platinum, palladium and chromium, wherein the iron, cobalt, platinum, palladium, and chromium content are limited to no more than 3 atomic mass % each, and which has the balance of the atomic mass % consisting essentially of nickel.

23. The guidewire of claim 1 wherein the intermediate core section is substantially straight in the austenite and martensite phases.

24. The guidewire of claim 1 wherein the distal core section has a length of about 4 cm to about 7 cm.

25. The guidewire of claim 24 wherein the distal core section has at least two distally tapered sections.

26. An intravascular guidewire comprising:

a) an elongated proximal core section which has proximal and distal ends;

b) an intermediate core section which has proximal and distal ends, which is formed of a shape memory alloy with an A_f above 37°

but not more than about 50°

C. and which is secured by its proximal end to the distal end of the proximal core section;

c) a heating mechanism energetically coupled to the intermediate core section to heat the intermediate core section;

d) a distal core section which has proximal and distal ends and which is secured by its proximal end to the distal end of the intermediate core section; and

e) a flexible body disposed about and secured to the distal core section;

f) a first electrical conductor in electrical contact with a proximal extremity of the intermediate core section and a second electrical conductor in electrical contact with a distal extremity of the intermediate core section to facilitate heating the intermediate core section by induction wherein the first and second electrical conductors are layers of electrical conducting material, a first layer of insulating material is disposed on the exterior of the proximal core section, the layer of conducting material of the first electrical conductor is disposed on the layer of insulating material, a second layer of insulating material is disposed on the electrical conducting material of the first electrical conductor and the layer of conducting material of the second electrical conductor is disposed on the second layer of insulating material; and

g) a first electrode which is disposed on a proximal portion of the proximal core section and which is electrically connected to the first electrical conductor, and a second electrode which is disposed on the proximal portion of the proximal core section and which is spaced distal to the first electrode and which is electrically connected to the second electrical conductor.

27. The guidewire of claim 26 wherein a third layer of insulating material is disposed on the electrical conducting material of the second electrical conductor.

28. The guidewire of claim 27 wherein the insulating and electrical conducting layers encircle a length of the proximal core section.

29. An intravascular guidewire comprising:

a) an elongated proximal core section which has proximal and distal ends;

b) an intermediate core section which has proximal and distal ends, which is formed of a shape memory alloy with an A_f above 37°

but not more than about 50°

C. and which is secured by its proximal end to the distal end of the proximal core section;

c) a heating mechanism energetically coupled to the intermediate core section to heat the intermediate core section;

d) a distal core section which has proximal and distal ends and which is secured by its proximal end to the distal end of the intermediate core section by a cylindrical connecting member formed of a superelastic NiTi alloy with an A_f greater than body temperature; and

e) a flexible body disposed about and secured to the distal core section.

30. An intravascular guidewire comprising:

a) an elongated proximal core section which has proximal and distal ends;

b) an intermediate core section having a substantially round transverse cross section which has proximal and distal ends, which is formed of a shape memory alloy with an A_f above 37°

but not more than about 50°

C. and which is secured by its proximal end to the distal end of the proximal core section;

c) a heating mechanism energetically coupled to the intermediate core section to heat the intermediate core section;

d) a distal core section which has proximal and distal ends, at least one distally tapered section, and a length of at least 3 cm, and which is secured by its proximal end to the distal end of the intermediate core section, and which is electrically isolated from the intermediate core section; and

e) a flexible body disposed about and secured to the distal core section.

31. The guidewire of claim 30 wherein the distal core section has a length of about 4 cm to about 7 cm.

32. The guidewire of claim 31 wherein the distal core section has at least one distally tapered section.

33. The guidewire of claim 31 wherein the distal core section has an outer diameter equal to or smaller than an outer diameter of the intermediate core section.

34. An intravascular guidewire comprising:

a) an elongated proximal core section which has proximal and distal ends;

b) an intermediate core section which has proximal and distal ends, which is formed of a shape memory alloy with an A_f above 37°

but not more than about 50°

C. and which is secured by its proximal end to the distal end of the proximal core section by a cylindrical connecting member formed of a superelastic NiTi alloy with an A_f greater than body temperature;

c) a heating mechanism energetically coupled to the intermediate core section to heat the intermediate core section;

d) a distal core section which has proximal and distal ends and which is secured by its proximal end to the distal end of the intermediate core section; and

e) a flexible body disposed about and secured to the distal core section.