Thermophotovoltaic electric generator

• US 5,932,885 A
• Filed: 05/19/1997
• Issued: 08/03/1999
• Est. Priority Date: 05/19/1997
• Status: Expired due to Term

• Current Assignee: McDermott Technology, Inc.
• Original Assignee: McDermott Technology, Inc.
• Inventors: Rogers, Jeffrey A., Hindman, Donald L., DeBellis, Crispin L., Malloy, John D. III, Scoles, Stephen W., Scotto, Mark V.
• Primary Examiner(s): Berman, Jack I.
• Application Number:
  US08/858,335
• Time in Patent Office: 806 Days
• Field of Search: 250/493.1, 136/253, 431/115, 432/182
• US Class Current: 250/493.1
• CPC Class Codes: F23C 3/002 the chamber having an elongated tubular form, e.g. for a radiant tube
• CPC Class Codes: F23D 11/441 Vaporising devices incorporated with burners
• CPC Class Codes: F23L 15/04 Arrangements of recuperators
• CPC Class Codes: F28D 21/0003 the heat being recuperated from exhaust gases F28D21/0014 takes precedence
• CPC Class Codes: F28D 7/106 consisting of two coaxial conduits or modules of two coaxial conduits
• CPC Class Codes: F28D 9/0025 the conduits being formed by zig-zag bend plates
• CPC Class Codes: H02S 10/30 Thermophotovoltaic systems photovoltaic cells specially adapted for conversion or sensing of infrared [IR] radiation H01L31/00; thermoelectric devices H10N10/00
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy
• CPC Class Codes: Y02E 20/34 Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

Abstract

A thermally integrated burner/emitter/recuperator (BER) for a thermophotovoltaic (TPV) electric generator achieves improved energy efficiency using either liquid or gaseous fuels. A mixed ceramic and metallic alloy heat exchanger, together with a high temperature emitter, achieves increased energy density in a compact and lightweight assembly.

Claims

1. A thermally integrated burner/emitter/recuperator (BER) for a thermophotovoltaic (TPV) electric generator, comprising:

radiant combustion chamber means having an inlet for admission of air and fuel and an outlet for exhaust of hot combustion products;

burner means for providing air and liquid fuel to the inlet of the radiant combustion chamber means for combustion therein;

counterflow recuperator means, located adjacent to the burner means, for preheating the air with the hot combustion products exhausted from the radiant combustion chamber means;

parallel flow fuel vaporizer/recuperator means located within the counterflow recuperator means, for vaporizing the fuel with the preheated combustion air prior to providing same to the burner means; and

emitter means for radiating photons when heated by the radiant combustion chamber means and the hot combustion products, the emitter means surrounding and cooperating with the radiant combustion chamber means and the counterflow recuperator means so as to convey the hot combustion products along a wall of the emitter to heat it as the hot combustion products are conveyed from the outlet of the radiant combustion chamber means to the counterflow recuperator means.

2. The thermally integrated BER according to claim 1, wherein the radiant combustion chamber means, the burner means, the counterflow recuperator means, the parallel flow fuel vaporizer/recuperator means, and the emitter means are substantially coaxial with one another.

3. The thermally integrated BER according to claim 1, wherein the counterflow recuperator means, the radiant combustion chamber means, and the surrounding emitter means are arranged so that air flows through the counterflow recuperator means and combustion products flow through the radiant combustion chamber means predominantly in a first direction, while hot combustion products counterflow along the wall of the emitter from the outlet of the radiant combustion chamber means to the counterflow recuperator means predominantly in a second direction.

4. The thermally integrated BER according to claim 1, wherein the burner means comprises a gas nozzle positioned within a frustoconical burner throat quarl located at the inlet to the radiant combustion chamber means.

5. The thermally integrated BER according to claim 4, wherein the gas nozzle and the frustoconical burner throat quarl cooperate to produce an annular burner air opening for admission of air into the radiant combustion chamber means.

6. The thermally integrated BER according to claim 4, wherein the gas nozzle is designed to inject the fuel into the radiant combustion chamber means substantially radially, and with a tangential velocity component and a small axial velocity component, in the vicinity of the frustoconical burner throat.

7. The thermally integrated BER according to claim 4, wherein the frustoconical burner throat quarl has an angle within a range of approximately 15°

to approximately 45°

from a central axis of the quarl.

8. The thermally integrated BER according to claim 4, wherein the frustoconical burner throat quarl comprises means for securing itself, the radiant combustion chamber means, and the counterflow recuperator means together as an assembly.

9. The thermally integrated BER according to claim 8, wherein the counterflow recuperator means includes an upper recuperator plate having a plurality of slots and the securing means comprises a corresponding plurality of L-shaped pins embedded into the frustoconical burner throat quarl which intercooperate with the slots to hold the frustoconical burner throat quarl, the radiant combustion chamber means, and the counterflow recuperator means together as an assembly.

10. The thermally integrated BER according to claim 1, wherein walls of the radiant combustion chamber means are impervious to flow of combustion products therethrough.

11. The thermally integrated BER according to claim 1, wherein walls of the radiant combustion chamber means comprise one of porous media, reticulated ceramics, or perforations in the walls which permit flow of combustion products therethrough.

12. The thermally integrated BER according to claim 1, wherein the emitter means is a one-piece construction with a closed end, and walls of the emitter means are impervious to flow of combustion products therethrough.

13. The thermally integrated BER according to claim 1, wherein the fuel vaporizer means further comprises electrical resistance heating means.

14. The thermally integrated BER according to claim 1, further comprising catalytic fuel vaporizer means, located within the counterflow recuperator means, for vaporizing liquid fuel and forming light saturated and unsaturated hydrocarbon fractions and hydrogen prior to supplying same to the burner means.

15. The thermally integrated BER according to claim 14, further comprising pilot flame means for vaporizing liquid fuel prior to supplying same to the burner means.

16. The thermally integrated BER according to claim 1, wherein the counterflow recuperator means comprises a compact plate fin heat exchanger having a tube finned on both its inside and outside surfaces, air flowing in a first direction along the inside surface of the tube and hot combustion products counterflowing along the outside surface of the tube in a second direction.

17. The thermally integrated BER according to claim 1, wherein the counterflow recuperator means comprises a compact fluted heat exchanger having a tube with fluting on both its inside and outside surfaces, air flowing in a first direction along the inside surface of the tube and hot combustion products counterflowing along the outside surface of the tube in a second direction.

18. The thermally integrated BER according to claim 1, wherein the combustion chamber means has a wall thickness t selected to obtain a substantially uniform emitter temperature profile along an active length of the emitter means when the BER is being fired with fuel and air and is operating at steady state conditions.

19. The thermally integrated BER according to claim 1, wherein the hot combustion products conveyed along the wall of the emitter means flow through a passageway defined inbetween the wall of the emitter means and the radiant combustion chamber means and the counterflow recuperator means having a width w selected to obtain a substantially uniform emitter temperature profile along an active length of the emitter means when the BER is being fired with fuel and air and is operating at steady state conditions.

20. The thermally integrated BER according to claim 6, wherein characteristics of a flame produced by the gas nozzle are selected to obtain a substantially uniform emitter temperature profile along an active length of the emitter means when the BER is being fired with fuel and air and is operating at steady state conditions.