Arc fault detector comparing integrated interval to interval filtered load current and circuit breaker incorporating same

• US 5,933,305 A
• Filed: 06/02/1998
• Issued: 08/03/1999
• Est. Priority Date: 06/02/1998
• Status: Expired due to Term

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Zuercher, Joseph Charles, Schmalz, Steven Christopher
• Primary Examiner(s): Jackson, Stephen W.
• Application Number:
  US09/088,816
• Time in Patent Office: 427 Days
• Field of Search: 361/93, 361/115, 361/78, 361/62, 361/64, 361/66, 361/42, 361/45
• US Class Current: 361/42
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 1/04 Arrangements for preventing response to transient abnormal conditions, e.g. to lightning or to short duration over voltage or oscillations; Damping the influence of dc component by short circuits in ac networks
• CPC Class Codes: H02H 3/44 responsive to the rate of change of electrical quantities

Abstract

Arc faults are detected by bandpass filtering the current to generate a sensed current signal with a pulse each time an arc is struck. A resettable integrator integrates this sensed current repetitively over equal time intervals such as each cycle of the ac current. The integrated value of the sensed current is compared with the value for the previous corresponding time interval stored in a sample and hold circuit, with the indications of interval to interval increases and decreases in the integrated sensed values for a selected number, such as six, of the most recent time intervals stored in a shift register. For each time interval, a chaos detector counts the number of changes between increases and decreases for the selected number of most recent corresponding time intervals and accumulates a weighted sum of the counts which is time attenuated. When the sum reaches a predetermined amount, an output such as a trip signal for a circuit breaker is generated.

Claims

1. An arc fault detector for an ac electrical system, said arc fault detector comprising:

input means generating from current flowing in said ac electrical system a sensed current signal from which at least a fundamental frequency component has been removed;

integrating means repetitively integrating said sensed current signal over equal time intervals to generate integrated sensed current values;

comparing means comparing said integrated sensed current value for the most recently completed time interval with said integrated sensed current value for the immediately previous corresponding time interval to generate indications of interval to interval increases and decreases in said integrated sensed current values;

storing means storing said indication of interval to interval increases and decreases for a selected number of the most recently completed corresponding time intervals; and

output means generating an arc fault signal as a function of a count of changes between said indications of interval to interval increases and decreases for said selected number of most recently completed corresponding time intervals stored by said storing means.

2. The arc fault detector of claim 1 wherein said output means comprises means generating an accumulation of said counts generated for said selected number of most recently completed corresponding time intervals during each successive interval and means generating said arc fault signal when said accumulation reaches a predetermined amount.

3. The arc fault detector of claim 2 wherein said means generating an accumulation includes means weighting counts added to said accumulation to give more weight to counts accumulated during time intervals having higher counts.

4. The arc fault detector of claim 2 wherein said integrating means integrates said sensed current signal over time intervals of one cycle.

5. The arc fault detector of claim 2 wherein said means generating said accumulation includes means time attenuating said accumulation.

6. The arc fault detector of claim 2 wherein said means generating said accumulation, adds no count to said accumulation for time intervals in which a change between said indications of interval to interval increases and decreases occurs between each of said selected number of corresponding time intervals.

7. The arc fault detector of claim 6 wherein said means generating said accumulation includes means time attenuating said accumulation.

8. The arc fault detector of claim 7 wherein said means generating said accumulation includes means weighting counts added to said accumulation to give more weight to counts accumulated during time intervals having higher counts.

9. The arc fault detector of claim 1 wherein said integrating means integrates said sensed current signal over time intervals of one cycle.

10. The arc fault detector of claim 1 wherein said input means comprises a bandpass filter with a bandpass selected to produce a pulse in said sensed current signal each time an arc strikes in said electrical system.

11. A circuit breaker with arc fault protection comprising:

a set of separable contacts;

an operating mechanism operative to open said separable contacts in response to trip signals; and

trip means comprising;

overcurrent trip means responsive to current in an ac electrical system greater than a rated current to trip said operating mechanism; and

arc fault trip means comprising;

input means responsive to current in said ac electrical system including currents less than said rated current containing step changes such as occur when an arc is struck in said ac electrical system for generating a sensed current signal;

integrating means repetitively integrating said sensed current signal over equal time intervals to generate integrated sensed current values; and

means generating an arc fault trip signal to trip said operating mechanism as a function of the number of times said integrated value of said sensed current signal changes between an increase and a decrease in successive corresponding time intervals over a running set of a selected number of most recently completed corresponding time intervals.

12. The circuit breaker of claim 11 wherein said integrating means integrates said sensed current signal over time intervals of one cycle.

13. The circuit breaker of claim 11 wherein said means generating said arc fault signal comprises:

comparing means comparing said integrated sensed current value for the most recently completed time interval with said integrated sensed current value for the immediately previous corresponding time interval to generate indications of interval to interval increases and decreases in said integrated sensed current values;

storing means storing said indications of interval to interval increases and decreases for a selected number of the most recently completed corresponding time intervals; and

output means generating the arc fault signal as a function of the count of changes between said indications of interval to interval increases and decreases in successive corresponding time intervals among said selected number of most recently completed corresponding time intervals stored by said storing means.

14. The circuit breaker of claim 13 wherein said output means ignores time intervals in which a change occurs between each of the selected number of corresponding time intervals.

15. The circuit breaker of claim 14 wherein said output means time attenuates said count of changes.

16. The circuit breaker of claim 13 wherein said output means weights said count to give more weight to time intervals during which higher counts occur.