Membrane chair

• US 5,934,758 A
• Filed: 04/30/1997
• Issued: 08/10/1999
• Est. Priority Date: 04/30/1997
• Status: Expired due to Fees

• Current Assignee: Haworth Incorporated
• Original Assignee: Haworth Incorporated
• Inventors: Wilkerson, Larry A., Saffell, Mark B., Ritch, David J.
• Primary Examiner(s): Nelson, Jr., Milton
• Application Number:
  US08/846,616
• Time in Patent Office: 832 Days
• Field of Search: 297/452.55, 297/452.22, 297/452.23, 297/452.24, 297/452.31, 297/452.33, 297/452.36, 297/451.11, 297/452.65, 297/452.58 , 297/452.52, 297/DIG. 2, 297/452.54, 297/452.63, 297/452.64, 297/300.2, 297/300.1, 24/297, 24/702
• US Class Current: 297/452.54
• CPC Class Codes: A47C 7/14 of adjustable shape; elastically mounted ; adaptable to a user contour or ergonomic seating positions movably-coupled seat and backrests with elastic adjustment means A47C1/03261; elastically-mounted back-rests or backrest-seat units in the base frame A47C7/44
• CPC Class Codes: Y10S 297/02 Molded
• CPC Class Codes: Y10T 24/309 Plastic type
• CPC Class Codes: Y10T 24/45995 having access opening with gapped perimeter for allowing movement of noninserted projection support therepast

Abstract

An office-type chair, having separate seat and back parts each cushioned and employing a thin inner plastic shell having a perforated central region formed as a thin membrane which is supported solely around the peripheral edge thereof by a suitable ringlike support frame. This membrane is semi-rigid in the plane thereof, but possesses at least limited resiliency in the thickness direction and, being free of direct underlying support, provides direct support for the cushion which in turn engages either the back or posterior of the user to provide limited flexibility and desirable comfort and ergonomic support. The membrane in the central region is provided with a first series of wavy strips which extend between the border of the membrane, with the first strips extending transversely across the membrane in one direction in spaced relationship, and a second series of wavy strips extending transversely across the membrane in the other transverse direction. The individual strips of the two series intersect and are integrally joined to provide the central region of the membrane with a gridlike construction. This gridlike construction which transmits transverse loading substantially uniformly radially outwardly to the surrounding border of the membrane, which border overlies and is fixed to the ringlike frame.

Claims

1. In a chair having a base, a seat arrangement mounted on the base, and a back arrangement interconnected to the base and positioned adjacent a rear edge of said seat arrangement and projecting upwardly therefrom, the improvement wherein one of said seat and back arrangements comprises:

a rigid ringlike frame member disposed in surrounding relation to an enlarged central opening which extends through said frame member;

a one-piece inner shell fixedly mounted on and disposed in overlying relationship to one face of said frame member, said shell being constructed of a thin sheetlike resin material which is at least semi-rigid in the plane thereof;

said shell including a ringlike retainer part which substantially directly overlies and is fixedly secured to said ringlike frame member;

said shell also including an enlarged and substantially flat sheetlike center membrane part of substantially uniform thickness, said center membrane part extending between and integrally joined to said ringlike retainer part and extending across and substantially closing off the central opening of said ringlike frame member whereby said center membrane part is generally free of underlying support;

said center membrane part having a plurality of openings extending transversely therethrough so as to define a plurality of sidewardly spaced first elongate strips which extend transversely across and are integrally joined at opposite ends to said ringlike retainer part, and a plurality of sidewardly spaced second elongate strips which extend transversely across and are integrally joined at opposite ends to said ringlike retainer part, said first and second strips extending across said ringlike retainer part in intersecting transverse directions with said first and second strips being integrally joined where they intersect, whereby said center membrane part is transversely elastically deformable due to application of a transverse external load on said center membrane part;

a cushion positioned on and generally coextensively overlying an exposed face of said inner shell so that said inner shell is interposed between said cushion and said frame member; and

a flexible sheetlike covering overlying the cushion.

2. A chair according to claim 1, wherein said frame member and said inner shell are associated with said back arrangement, and wherein said center membrane part is visible from a back side of said chair.

3. A chair according to claim 1, wherein each of said back and seat arrangements is defined by a said ringlike frame member having a said inner shell fixedly secured thereto in superimposed relationship therewith, and a said cushion is disposed to overlie the respective inner shell.

4. A chair according to claim 1, including a thin and flexible sheetlike element sandwiched between said cushion and said inner shell in overlying relation to the center membrane part so that said sheet overlies the openings which penetrate said membrane part.

5. A chair according to claim 1, wherein the first and second strips are each of a wavy or undulating configuration within the plane of the center membrane part as the strip extends between opposite ends thereof.

6. A chair according to claim 5, wherein each of the first and second strips are of a generally sinusoidal configuration.

7. A chair according to claim 5, wherein said inner shell has a thickness throughout said center membrane part and said ringlike retainer part in the range of between about 1/8 and about 3/16 inch.

8. A chair according to claim 1, wherein said ringlike frame member is defined by frame rails which have a width, as defined between inner and outer peripheral edges thereof, which is substantially greater than the thickness thereof, and said ringlike retainer part of said shell having a width which extends inwardly from an outer free edge of the shell to an inner edge where the retainer part joins to the center membrane part, the width of said retainer part being of similar magnitude as the width of the rails defining the frame member, the width of said retainer part being significantly greater than the thickness of said inner shell.

9. A chair according to claim 8, wherein said retainer part has a generally shallow channel-like cross section which opens toward the respective rail of the frame member to accommodate the latter therein.

10. A chair according to claim 9, wherein said inner shell has, along at least several outer edges of the ringlike retainer part, a transversely projecting cantilevered edge flange which is disposed outwardly of and at least partially overlaps an outer peripheral edge of the respective rail of the frame member.

11. A chair according to claim 1, wherein said frame member and inner shell are associated with said seat arrangement, said seat arrangement including a one-piece support member which includes a center mounting part which is positioned centrally of and in downwardly spaced relation from said ringlike frame member so as to define an open region therebetween, said seat member also including an arm structure fixed to each side of said center mounting part and projecting upwardly and outwardly relative thereto for fixed securement to an undersurface of said ringlike frame member adjacent one side thereof.

12. A chair according to claim 11, including a control mechanism positioned under and connected to said center mounting part for controlling rearward tilting of at least said back arrangement, said control mechanism being mounted on an upper end of a pedestal which is associated with and projects upwardly of said base.

13. A chair according to claim 12, wherein said ringlike support frame defines a visible back side of the chair, and wherein said center membrane part is visible from the back side of said chair through said central opening.

14. A chair according to claim 12, wherein said inner shell is injection molded in one piece of an engineered resin material and has a substantially uniform thickness in the range of from about 1/8 inch to about 3/16 inch.

15. A chair according to claim 12, including a vertically enlarged flexible cushion disposed in overlying and supportive engagement with a front surface of said inner shell, and a flexible upholstery cover overlying the cushion, said upholstery covering having an outer edge portion which wraps around an outer edge of said inner shell and projects between said inner shell and said support frame for securement to a rear surface of said inner shell.

16. A chair having a generally horizontally enlarged seat and a generally vertically enlarged back positioned adjacent a rear edge of said seat and projecting upwardly therefrom, comprising:

said back including a vertically enlarged and generally rectangular ringlike support frame defined by sidewardly-spaced and upwardly projecting side rails which are rigidly and integrally joined by transversely extending and vertically spaced top and bottom rails, said support frame defining an enlarged central opening which is bounded by said rails and extends horizontally through said frame;

said back also including a generally vertically enlarged one-piece inner shell which is disposed in front of and generally overlies said frame and extends coextensively across said central opening, said inner shell being constructed from a relatively thin sheetlike resin material having limited resiliency in a direction generally transverse to the shell, said shell having a vertically enlarged and sheetlike center membrane part which is of substantially uniform thickness and extends coextensively across said central opening of said frame, said shell also having a generally rectangular ringlike retainer portion which is integrally joined to and surrounds said center membrane part, said retainer portion being disposed so as to be substantially directly superimposed over said frame;

securing structure coacting between said frame and said rectangular retainer portion for fixedly securing said inner shell to said frame;

said center membrane part having a plurality of openings extending transversely therethrough so that the membrane part is defined by a plurality of first strips which extend generally vertically of the shell and a plurality of second strips which extend generally horizontally of the shell, said first and second strips being coplanar and integrally joined at points of intersection, whereby said center membrane part is transversely resiliently deflectable due to application of a rearwardly directed external load thereto; and

said rim portion having a shallow channel-like cross section which opens rearwardly for accommodating the respective rail of the frame therein.

17. A chair according to claim 16, wherein each of said first and second strips are of a wavy or undulating configuration throughout the length thereof.

18. A chair according to claim 17, wherein each adjacent pair of first strips and each adjacent pair of second strips are positionally oriented so as to be substantially mirror images of one another.

19. A fastener for permitting releasable connection between first and second structures, comprising:

a first one-piece fastener member of a plastic material adapted for a spin weld fixed securement to said first structure;

a second one-piece fastener member of a plastic material adapted to be coupled to said second structure;

said first fastener member including first and second walls maintained in generally spaced relation and joined by an upright so that said first and second walls define an open region therebetween, said open region being accessible through a transverse opening which extends between said first and second walls and opens transversely thereof, said first wall being adapted for a spin weld fixed securement to said first structure, and said second wall having a slot which opens inwardly from a free edge thereof and terminates in a closed end; and

said second fastener member including an elongate stem having a plurality of resilient projections formed thereon and projecting radially outwardly therefrom at spaced intervals therealong, and an enlarged head defined at one end of said stem, said head being insertable through said opening into said open region so as to be captivated between said first and second walls with said stem projecting outwardly through the slot defined in said second wall for permitting said stem and the resilient projections thereon to be engaged with said second structure.

20. A fastener according to claim 19, wherein said first structure comprises a substantially rigid ringlike frame element of a chair, wherein said second structure comprises an enlarged sheetlike flexible membrane which is positioned on and extends across said frame element, and wherein said first wall has a pair of fractureable flanges secured to and projecting radially outwardly from diametrically opposite sides of said first wall for permitting engagement with a spin weld driving tool.

21. A chair having a generally horizontally enlarged seat arrangement and a generally vertically enlarged back arrangement projecting upwardly from a rear edge of said seat arrangement, at least one of said seat and back arrangements comprising:

a rigid frame member defining an enlarged central opening which opens toward an occupant; and

a one-piece inner shell fixedly supported on said frame member to support an occupant, said inner shell being constructed of a thin sheet-like resin material which is at least semi-rigid in the plane thereof;

said inner shell including a peripheral rim part which substantially directly overlies and is fixedly secured to said frame member;

said inner shell also including an enlarged and substantially flat sheet-like center membrane part, said center membrane part extending between and joined to said rim part and extending across the central opening of said frame member whereby said center membrane part is generally free of support in said central opening;

said center membrane part having a plurality of sidewardly spaced first elongate strips which are integrally joined at opposite ends to said rim part, and a plurality of sidewardly spaced second elongate strips which are integrally joined at opposite ends to said rim part, said first and second strips extending across said rim part in intersecting transverse directions so as to intersect one another with said first and second strips being integrally joined where they intersect, said center membrane part being transversely elastically deformable due to application of a transverse external load on said center membrane part by an occupant to support the occupant.

22. A chair according to claim 21, wherein said first strips and said second strips define openings which open transversely through said center membrane part.

23. A chair according to claim 21, wherein said first and second strips are each of a wavy or undulating configuration within the plane of the center membrane part as the strips extend between opposite ends thereof.

24. A chair according to claim 23, wherein each adjacent pair of said first strips and each adjacent pair of said second strips are positionally oriented so as to be substantially mirror images of one another.

25. A chair according to claim 21, wherein said frame member includes supporting frame sections connected to said rim part, said rim part including an outer flange which projects transversely from said rim part and is disposed outwardly of an outer edge of each of said frame sections.

26. A chair according to claim 25, wherein said frame sections are elongate rails on which said rim part is supported.

27. A chair according to claim 26, wherein said frame sections are joined together in a ring-like shape.

28. A chair according to claim 27, wherein said frame sections have an outer edge and an inner edge and a support surface extending therebetween, said support surface sloping transversely away from an occupant toward said inner edge.

29. A chair having a generally horizontally enlarged seat arrangement and a generally vertically enlarged back arrangement projecting upwardly from a rear edge of said seat arrangement, at least one of said seat and back arrangements comprising:

a rigid frame member defining an enlarged central opening which opens toward an occupant; and

an inner shell fixedly supported on said frame member to support an occupant;

said inner shell including a peripheral rim part which substantially directly overlies and is fixedly secured to said frame member;

said inner shell also including an enlarged and substantially flat sheet-like center membrane part which is constructed of a thin resin material which is at least semi-rigid in the plane thereof, said center membrane part extending between and joined to said rim part and extending across the central opening of said frame member whereby said center membrane part is generally free of support in said central opening;

said center membrane part having a plurality of sidewardly spaced first elongate strips which are joined at opposite ends to said rim part, and a plurality of sidewardly spaced second elongate strips which are joined at opposite ends to said rim part, said first and second strips extending in transverse intersecting directions so as to intersect one another with said first and second strips being integrally joined where they intersect, said first and second strips each having a wavy or undulating configuration within the plane of the center membrane part as the strips extends between opposite ends thereof, said center membrane part being transversely elastically deformable due to application of a transverse external load on said center membrane part by an occupant to support the occupant.

30. A chair according to claim 29, wherein adjacent pairs of said first strips and adjacent pairs of said second strips define openings therebetween which open transversely through said center membrane part.

31. A chair according to claim 29, wherein said inner shell has a one-piece construction defined by said resin material such that said first strips, said second strips and said rim part are integrally joined together.

32. A chair according to claim 29, wherein said frame member includes frame sections on which said rim part is supported.

33. A chair according to claim 32, wherein said frame sections are joined together in a ring-like shape corresponding to said rim part.