Concrete dowel placement apparatus

• US 5,934,821 A
• Filed: 05/30/1997
• Issued: 08/10/1999
• Est. Priority Date: 11/16/1995
• Status: Expired due to Term

• Current Assignee: Greenstreak Inc.
• Original Assignee: Lee A. Shaw, Ronald D. Shaw
• Inventors: Shaw, Ronald D., Shaw, Lee A.
• Primary Examiner(s): LISEHORA, JAMES
• Application Number:
  US08/865,880
• Time in Patent Office: 802 Days
• Field of Search: 52/396.02, 52/396.03, 52/396.08, 52/704, 52/706, 52/296, 52/298, 14/73.1, 404/48, 404/51, 404/56, 404/59, 404/60, 404/62, 404/63, 404/65, 404/70, 404/134, 404/135, 404/136, 404/74, 404/88
• US Class Current: 404/62
• CPC Class Codes: E01C 11/14 Dowel assembly ; Design or construction of reinforcements in the area of joints coupling devices for prefabricated units E01C5/005; combined with characteristic packings E01C11/08 - E01C11/12; removable holders E01C23/045

Abstract

A concrete dowel placement apparatus comprising a base member and an elongate, tubular dowel receiving sheath which is connectible to the base member. The base member comprises an outer sleeve having first and second ends and a flange portion which extends about the first end of the outer sleeve and defines front and back surfaces and a peripheral edge. The base member further comprises an inner sleeve which is disposed within the outer sleeve and defines an aperture extending longitudinally therethrough to the back surface of the flange portion. Extending between the inner and outer sleeves is at least one reinforcement wall. The sheath has an open proximal end, a closed distal end, and a hollow interior compartment extending longitudinally therein. The open proximal end of the sheath is extensible over the outer sleeve such that at least a portion of the outer sleeve resides within the interior compartment.

Claims

1. A concrete dowel placement apparatus, comprising:

a base member comprising;

an outer sleeve having first and second ends;

a flange portion extending about the first end of the outer sleeve and defining a front surface, a back surface, and a peripheral edge;

an inner sleeve disposed within the outer sleeve, said inner sleeve defining an aperture which extends longitudinally therethrough to the back surface of the flange portion; and

at least one reinforcement wall extending between the inner and outer sleeves;

a dowel receiving sheath having an open proximal end, a closed distal end, and a hollow interior compartment extending longitudinally therein;

the open proximal end of the sheath being extensible over the outer sleeve such that at least a portion of the outer sleeve resides within the interior compartment.

2. The placement apparatus of claim 1 wherein said base member includes four reinforcement walls extending between the inner and outer sleeves.

3. The placement apparatus of claim 1 wherein said outer sleeve includes at least two slots disposed therein which extend longitudinally from the second end thereof.

4. The placement apparatus of claim 3 wherein the outer sleeve includes four slots disposed therein in equidistantly spaced relation to each other.

5. The placement apparatus of claim 3 wherein said sheath includes a pair of crush ribs extending longitudinally within the interior compartment thereof, said crush ribs being received into respective ones of the slots when the sheath is extended over the outer sleeve of the base member.

6. The placement apparatus of claim 1 wherein said outer sleeve defines an outer surface having a plurality of longitudinally extending ribs formed thereon for maintaining the sheath in frictional engagement to the base member when extended over the outer sleeve.

7. The placement apparatus of claim 1 wherein the base member further comprises a raised bead formed on the back surface of the flange portion about the peripheral edge thereof.

8. The placement apparatus of claim 7 wherein the back surface of the flange portion is substantially flat.

9. The placement apparatus of claim 1 wherein the base member further comprises a reinforcement region which is formed on the front surface of the flange portion about the first end of the outer sleeve.

10. The placement apparatus of claim 1 wherein said base member further comprises at least two locator pegs formed on the front surface of the flange portion adjacent the peripheral edge and on opposite sides of the outer sleeve.

11. The placement apparatus of claim 10 wherein said base member comprises three locator pegs which are spaced about the outer sleeve in intervals of approximately ninety degrees.

12. The placement apparatus of claim 1 wherein said base member further comprises a pair of apertures disposed within and extending through the flange portion on opposite sides of the outer sleeve.

13. The placement apparatus of claim 1 wherein said flange portion has a generally oval configuration.

14. The placement apparatus of claim 1 wherein said flange portion has a generally circular configuration including a flat portion formed in the peripheral edge thereof.

15. The placement apparatus of claim 1 wherein said sheath includes at least one stop member disposed within the interior compartment in close proximity to the closed distal end.

16. The placement apparatus of claim 15 wherein the sheath includes a pair of stop members disposed in opposed relation to each other.

17. The placement apparatus of claim 1 wherein the base member and the sheath are each fabricated from a plastic material.

18. The placement apparatus of claim 1 wherein the aperture extends to the second end of the outer sleeve, with the inner sleeve being spaced from the outer sleeve.

19. The placement apparatus of claim 1 wherein the inner sleeve has a generally circular cross-sectional configuration and the outer sleeve has a generally rectangular cross-sectional configuration defining four corner regions.

20. The placement apparatus of claim 19 wherein the inner sleeve is centrally positioned within the outer sleeve.

21. The placement apparatus of claim 20 wherein said base member includes four reinforcement walls extending in a generally X-shaped pattern between the inner sleeve and respective ones of the corner regions of the outer sleeve.

22. The placement apparatus of claim 21 wherein said outer sleeve defines opposed pairs of lateral and longitudinal sides having outer surfaces, and said base member further comprises:

a pair of slots disposed within respective ones of the lateral sides of the outer sleeve and extending longitudinally to the second end thereof;

a plurality of ribs formed on the outer surfaces of the lateral and longitudinal sides and extending longitudinally to the front surface of the flange portion;

a raised bead formed on the back surface of the flange portion about the peripheral edge thereof; and

a reinforcement region formed on the front surface of the flange portion about the first end of the outer sleeve.

23. The placement apparatus of claim 22 wherein said base member further comprises:

first, second and third locator pegs formed on the front surface of the flange portion adjacent the peripheral edge, said first and second locator pegs being oriented upon a first axis which bisects the lateral sides of the outer sleeve and said third locator peg being oriented upon a second axis which bisects the longitudinal sides of the outer sleeve; and

a pair of apertures disposed within and extending through the flange portion, said apertures being oriented upon the first axis between the lateral sides of the outer sleeve and respective ones of the first and second locator pegs.

24. The placement apparatus of claim 22 wherein the flange portion has a generally oval configuration with the back surface thereof being substantially flat.

25. The placement apparatus of claim 22 wherein said sheath comprises:

a pair of crush ribs extending longitudinally within the interior compartment in opposed relation to each other; and

an opposed pair of stop members disposed within the interior compartment in close proximity to the closed distal end;

said crush ribs being received into respective ones of the slots when the sheath is extended over the outer sleeve of the base member.

26. The placement apparatus of claim 1 wherein the inner and outer sleeves each have generally circular cross-sectional configurations.

27. The placement apparatus of claim 26 wherein the inner sleeve is concentrically positioned within the outer sleeve.

28. The placement apparatus of claim 27 wherein said base member includes four reinforcement walls extending between the inner and outer sleeves at intervals of approximately ninety degrees.

29. The placement apparatus of claim 28 wherein the outer sleeve defines an outer surface, and said base member further comprises:

four slots disposed within the outer sleeve and extending longitudinally to the second end thereof in equidistantly spaced intervals of approximately ninety degrees, each of said slots being centrally positioned between a respective pair of said reinforcement walls;

a plurality of ribs formed on the outer surface of the outer sleeve and extending longitudinally to the front surface of the flange portion;

a raised bead formed on the back surface of the flange portion about the peripheral edge thereof; and

a reinforcement region formed on the front surface of the flange portion about the first end of the outer sleeve.

30. The placement apparatus of claim 29 wherein said base member further comprises a pair of locator pegs formed on the front surface of the flange portion adjacent the peripheral edge and on opposite sides of the outer sleeve.

31. The placement apparatus of claim 29 wherein the flange portion has a generally circular configuration including a flat portion formed in the peripheral edge thereof, with the back surface being substantially flat.

32. The placement apparatus of claim 29 wherein the sheath has a generally circular cross-sectional configuration and is of gradually increasing diameter as it extends from the open proximal end to the closed distal end.

33. The placement apparatus of claim 1 wherein the sheath has a generally circular cross-sectional configuration and is of gradually increasing diameter as it extends from the open proximal end to the closed distal end.

34. The placement apparatus of claim 33 wherein said sheath is fabricated from steel.

35. A method of extending a dowel rod through a joint between adjacent concrete slabs, comprising the steps of:

(a) providing a base member which comprises;

(i) an outer sleeve having first and second ends;

(ii) a flange portion extending about the first end of the outer sleeve and defining a front surface, a back surface, and a peripheral edge;

(iii) an inner sleeve disposed within the outer sleeve, said inner sleeve defining an aperture which extends longitudinally therethrough to the back surface of the flange portion; and

(iv) at least one reinforcement wall extending between the inner and outer sleeves;

(b) attaching the base member to a concrete form such that the outer sleeve protrudes therefrom;

(c) providing a sheath which includes an open proximal end, a closed distal end, and a hollow interior compartment extending longitudinally therein;

(d) extending the open proximal end of the sheath over the outer sleeve of the base member such that at least a portion of the outer sleeve resides within the interior compartment;

(e) making a first pour of concrete within the concrete form about the sheath;

(f) removing the outer sleeve of the base member from within the sheath subsequent to the curing of the first pour; and

(g) inserting the dowel rod into the open proximal end of the sheath.

36. The method of claim 35 wherein step (b) comprises

(1) placing the back surface of the flange portion into abutting contact with the concrete form;

and

(2) extending a fastener through the aperture of the inner sleeve and into the concrete form.

37. The method of claim 35 further comprising the step of:

(h) making a second pour of concrete within the concrete form about the exposed portion of the dowel rod protruding from the open proximal end of the sheath.

38. The method of claim 35 wherein step (g) further comprises placing a generally U-shaped sealing clip over the dowel rod in a manner covering the open proximal end of the sheath.