Safety medical syringe with retractable needle

• US 5,935,104 A
• Filed: 08/21/1998
• Issued: 08/10/1999
• Est. Priority Date: 08/21/1998
• Status: Expired due to Term

• Current Assignee: Midland Medical Device Holdings LLC
• Original Assignee: Safety Medical Manufacturing, Inc.
• Inventors: Janek, Gregory A, Lee, Morris M, Gillespie, Elgene R
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US09/137,429
• Time in Patent Office: 354 Days
• Field of Search: 604/195, 604/192, 604/198, 604/110, 604/187, 604/263
• US Class Current: 604/110
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/347 rotatable, e.g. bayonet or screw A61M5/344 takes precedence
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing

Abstract

A syringe for giving medical injections which has an internal mechanism for releasing and retracting a needle into the syringe after the injection has been given and retaining the needle and a hollow plunger inside the barrel of the syringe to reduce the risk of accidental needle sticks. The interior of the hollow plunger is initially hydraulically sealed off by a plunger front end wall from the fluid chamber of the syringe to prevent fluid from entering the interior of the hollow plunger. After the plunger has been depressed to expel fluid from the barrel, further depression of the plunger causes cutting punch type members to sever a disc shaped flange portion of a stem type needle retaining member and the plunger front end wall thereby permitting the spring to propel the needle and needle retaining member into the hollow plunger thereby retracting the needle and retaining member inside the barrel.

Claims

1. A safety syringe comprising:

a hollow barrel for containing a fluid having a cylindrical wall, a rear end opening and a front end opening and a fluid chamber therein extending between said openings;

a hollow plunger mounted in the fluid chamber of the barrel and axially moveable back and forth within the barrel, for the intake and expulsion of fluid from the fluid chamber, the plunger containing an axial needle receiving chamber therein, used during needle retraction and the plunger having a rear end portion extending out of the rear end opening of the barrel and a front end portion positioned inside the barrel;

sealing means extending around the periphery of the plunger, engaging the inside surface of the wall of the barrel within the fluid chamber to prevent fluid from leaking out of the rear end of the barrel;

a first rupturable disc sealingly temporarily closing the needle receiving chamber of the plunger adjacent the front end thereof to prevent fluid from the fluid chamber from entering the needle receiving chamber;

a needle retaining member having a front end and rear end and having a second rupturable disc member at the rear end thereof sealingly attached to the barrel until fluid has been expelled from the fluid chamber;

a hollow needle sealingly mounted in the needle retaining member at the front end of the barrel and protruding therefrom, a rear end of the needle in communication with the fluid chamber to permit the flow of fluid from the fluid chamber through the needle;

a first annular punch type release means on the front end of the plunger and adapted to rupture the second disc member on the needle retaining means for releasing it from the barrel after the fluid has been expelled from the fluid chamber;

a second annular punch type release means extending rearwardly from the second disc member at the rear end of the needle retaining member to rupture the first rupturable disc and open the front end of the plunger to receive the needle and needle retaining member into the needle receiving chamber;

both the first and second punch type release means having a sharp leading edge inclined at an angle to both the rupturable discs, so that each leading edge, when penetrating its respective disk, creates a pointed force and shearing action to separate each rupturable disc respectively from either the barrel or the plunger; and

bias means within the barrel associated with the needle retaining member urging the needle and the needle retaining member rearwardly in the barrel and toward a retracted position in the interior of the needle receiving chamber.

2. A safety syringe as claimed in claim 1 wherein the bias means is a compression spring within the barrel at the front end thereof.

3. A safety syringe as claimed in claim 2 wherein the needle retaining member has an elongated tubular stem fixedly attached to the second rupturable disc member.

4. A safety syringe as claimed in claim 3 wherein the compression spring surrounds the stem and is maintained under compression between the second rupturable disc and a ledge of the barrel.

5. A safety syringe as claimed in claim 4 including a needle hub attached to the front end of the stem and having the needle axially secured therein.

6. A safety syringe as claimed in claim 1 wherein at least one of the rupturable discs has a circular notch in axial alignment with one of the annular punch type release means to permit the disc to be ruptured with less pressure of the plunger.

7. A safety syringe as claimed in claim 6 wherein both of the rupturable discs has a circular notch creating a thin membrane and notch effect to permit easier rupture of the discs.

8. A safety syringe as claimed in claim 2 wherein the compression spring is adapted to retain the needle and needle retaining member within the needle receiving chamber of the plunger and in the barrel after retraction of the needle.

9. A safety syringe as claimed in claim 1 wherein the angle of inclination of the leading edge of the release means relative to the respective rupturable disc is at least 5°

.

10. A safety syringe as claimed in claim 1 wherein the leading edge of both the punch type release means has multiple angles.

11. A safety syringe as claimed in claim 1 wherein both the first and second punch type release means has a sharp leading edge inclined at an angle to provide application of a pointed load force sequentially to rupturable membrane portions on both the first and second rupturable discs to reduce the amount of plunger force needed to rupture the discs.

12. A safety syringe as claimed in claim 1 wherein a leading edge of both the punch type release means has a recessed angle across its wall section preferably at 45°

assuring sharp leading edge and highest point at the inside diameter of the release means on the front end of the plunger and at the outside diameter of the needle retaining member release means and located as close to the disc notch membrane to facilitate disc rupture during release of the needle.

13. A safety syringe as claimed in claim 1 wherein the axial length of one of the release means is greater than that of the other to provide sequential rupturing of the first and second rupturable discs.

14. A safety syringe as claimed in claim 13 wherein the first release means is of greater axial length than the second release means to cause rupture of the second disc member before rupture of the first disc member.

15. A safety syringe as claimed in claim 1 wherein the needle retaining member includes a hollow stem temporarily attached to the barrel and the needle secured in a needle hub which is removably attached to the stem by a twist lock means thereby permitting interchangability of different sizes of needles on the stem.

16. A safety syringe as claimed in claim 15 wherein the twist lock means includes a high pitch reversed "Luer Lok" type thread on the outside diameter of the stem at the front end thereof and protrudes out of the front of the barrel and a matching high pitch reversed "Luer Lok" type thread on the inside diameter of the needle hub for rapid engagement with the stem by rotating the hub relative to the stem.

17. A safety syringe as claimed in claim 16 including a needle cap having radially inwardly facing grooves which match with radially outwardly extending fins on the needle hub and having ribs on the outside surface of the needle cap to permit ease of rotation of the needle cap and needle hub when attaching or removing the needle hub and needle from the stem.

18. A safety syringe comprising:

a hollow barrel for containing a fluid having a cylindrical wall, a rear end opening and a front end opening and a fluid chamber therein extending between said openings;

a hollow plunger mounted in the barrel and axially moveable back and forth within the barrel, for the intake and expulsion of fluid from the barrel, the plunger containing an axial needle receiving chamber therein, used during needle retraction;

sealing means extending around the plunger, and slidably engaging an inside surface of the wall of the barrel to prevent fluid from leaking out of the rear end of the barrel;

a severable front end wall sealingly temporarily closing the needle receiving chamber of the plunger adjacent the front end thereof to prevent fluid from the fluid chamber from entering the needle receiving chamber;

a needle retaining assembly having an elongated tubular stem with a front end and rear end and having a severable disc member at the rear end thereof sealingly attached to the barrel;

a hollow needle sealingly mounted in the stem at the front end of the barrel and protruding therefrom until fluid has been expelled from the fluid chamber, a rear end of the needle in communication with the fluid chamber to permit the flow of fluid from the fluid chamber through the needle when the plunger is depressed;

a first annular cutting blade member on the front end of the plunger and adapted to sever the disc member on the needle retaining assembly for releasing it from the barrel after the fluid has been expelled from the fluid chamber;

a second annular cutting blade member extending rearwardly from the disc member at the rear end of the needle retaining assembly to sever the front end wall of the plunger and open the front end of the plunger to receive the needle and needle retaining assembly into the needle receiving chamber of the plunger;

both the first and second cutting blade members having a sharp leading edge inclined at an angle to both the front end wall and the severable disc member, so that each leading edge, when severing its respective wall or disc member creates a pointed force and a shearing action to respectively separate either the front end wall from the plunger or the disc from the barrel; and

a compression spring within the barrel associated with the needle retaining assembly urging the needle and the needle retaining assembly rearwardly in the barrel and toward a retracted position in the interior of the needle receiving chamber.

19. A safety syringe as claimed in claim 18 wherein the first annular cutting blade member has a large enough inside diameter to telescope over the outside diameter of the second annular cutting blade member and move axially forward with the plunger relative to the second annular cutting blade member to sever the disc member to release the needle retaining assembly from the barrel, and whereupon further forward movement of the plunger, the front end wall of the plunger is moved against the second annular cutting blade member, thereby severing the end wall and creating an end opening thereby permitting the compression spring to move the needle assembly and needle rearwardly through the first annular cutting blade member and then through the end opening into the needle receiving chamber of the plunger.

20. A safety syringe as claimed in claim 18 wherein the compression spring surrounds the stem and is maintained under compression between the severable disc member and a ledge of the barrel.

21. A safety syringe as claimed in claim 18 including a needle hub attached to the front end of the stem and having the needle axially secured therein.

22. A safety syringe as claimed in claim 18 wherein the severable disc has a circular notch, creating a thin membrane and a notch effect, in axial alignment with the first annular cutting blade member to permit the disc to be severed with less pressure of the plunger.

23. A safety syringe as claimed in claim 18 wherein the severable front end wall has a circular notch, creating a thin membrane and a notch effect, to permit the front end wall of the plunger to be severed with less pressure from the plunger.

24. A safety syringe as claimed in claim 18 wherein the compression spring is adapted to retain the needle and needle retaining member within the needle receiving chamber after retraction of the needle.

25. A safety syringe as claimed in claim 18 wherein the angle of inclination of the leading edge of the first and second cutting blade member relative to the front end wall and the severable disc is at least 5°

.

26. A safety syringe as claimed in claim 18 wherein the leading edge of both the cutting blade members is inclined at multiple angles.

27. A safety syringe as claimed in claim 18 wherein the axial length of one of the cutting blade members is greater than that of the other to provide sequential rupturing of the first and second rupturable discs.

28. A safety syringe as claimed in claim 27 wherein the first cutting blade member is of greater axial length than the second cutting blade member to sever the disc member before the second cutting blade member severs the front end wall of the plunger.

29. A safety syringe comprising:

a hollow barrel having a cylindrical wall, a rear end opening and a front end opening and a fluid chamber therein extending between said openings;

a hollow plunger mounted in the barrel and axially moveable back and forth within the barrel, for the intake and expulsion of fluid from the barrel, the plunger containing an axial needle receiving chamber therein;

sealing means extending around the plunger, and slidably engaging an inside surface of the wall of the barrel to prevent fluid from leaking out of the rear end of the barrel;

a severable front end wall sealingly closing the needle receiving chamber of the plunger adjacent the front end thereof to prevent fluid from the fluid chamber from entering the needle receiving chamber;

a needle retaining assembly having an axially extending stem member and having a severable disc member extending radially outwardly from the stem member and sealingly attached to the barrel;

a hollow needle sealingly mounted in a needle hub member which is attached to the front end of the stem member and positioned at the front end of the barrel and protruding therefrom until fluid has been expelled from the fluid chamber, a rear end of the needle in communication with the fluid chamber to permit the flow of fluid from the fluid chamber through the needle when the plunger is depressed;

a first annular cutting member on the front end of the plunger and adapted to sever the disc member on the needle retaining assembly for releasing it from the barrel after the fluid has been expelled from the fluid chamber;

a second annular cutting member extending rearwardly from the disc member at the rear end of the needle retaining assembly to sever the front end wall of the plunger and open the front end of the plunger to receive the needle and needle retaining assembly into the needle receiving chamber of the plunger;

both the first and second cutting members having a sharp leading edge inclined at an angle to both the front end wall and the severable disc member, so that each leading edge, when severing its respective wall or disc member creates a pointed force and a shearing action to respectively separate either the front end wall from the plunger or the disc from the barrel; and

bias means within the barrel associated with the needle retaining assembly urging the needle and the needle retaining assembly rearwardly in the barrel and toward a retracted position in the interior of the needle receiving chamber.

30. A safety syringe as claimed in claim 29 wherein the first annular cutting member has a large enough inside diameter to telescope over the outside diameter of the second annular cutting member and move axially forward with the plunger relative to the second annular cutting member to sever the disc member to release the needle retaining assembly from the barrel.

31. A safety syringe as claimed in claim 29 wherein the first annular cutting member is integral with the plunger.

32. A safety syringe as claimed in claim 29 wherein the second annular cutting member is integral with the disc member.

33. A safety syringe as claimed in claim 29 wherein an annular barrel recess provides room for the disc member to be ruptured at an annular membrane adjacent to an annular notch by a pointed force and shear action from the first annular cutting member on the front end of the plunger and the annular barrel recess provides room for easier deflection of the disc member to facilitate quick and total rupture of the disc member during a retraction sequence of the needle.

34. A safety syringe as claimed in claim 29 wherein an annular barrel recess provides room for residual medication fluid to avoid accidental spray of the fluid through the needle during retraction.

35. A safety syringe as claimed in claim 29 wherein the plunger has a circumferential protrusion which snaps into the barrel to avoid disengagement of the plunger from the barrel during use.

36. A safety syringe as claimed in claim 35 wherein the protrusion is located substantially near the front end of the plunger and the barrel inside diameter and plunger outside diameter and the diameter of the circumferential protrusion on the plunger is closely matched in dimensions to assure concentricity of the plunger and barrel and proper engagement of each annular cutting member with a respective annular membrane of the front end wall and of the disc member.

37. A safety syringe as claimed in claim 29 wherein the outside diameter of the severable disc member on the stem and the inside diameter of the barrel is dimensionally matched and together with a compressed spring keeps the second annular cutting member concentric with a membrane of the front end wall of the plunger to assure proper severing of the membrane to permit the needle and needle retaining assembly to enter the needle receiving chamber of the hollow plunger.

38. A safety syringe comprising:

a hollow barrel for containing a fluid having a cylindrical wall, a rear end opening and a front end opening and a fluid chamber therein extending between said openings;

a hollow plunger mounted in the fluid chamber of the barrel and axially moveable back and forth between the front and rear end opening of the barrel, for the intake and expulsion of fluid from the fluid chamber, the plunger containing an axial needle receiving chamber therein and the plunger having a rear end portion extending out of the rear end opening of the barrel;

a sealing means extending around the periphery of the plunger, engaging an inside surface of the wall of the barrel within the fluid chamber to prevent fluid from leaking out of the rear end of the barrel;

a barrier means sealingly attached to the plunger adjacent the front end thereof to hydraulically separate the needle receiving chamber from the fluid chamber to prevent fluid from the fluid chamber from entering the needle receiving chamber;

a needle retaining means sealingly attached temporarily to the barrel until fluid has been expelled from the fluid chamber;

a hollow needle sealingly mounted in the needle retaining means and protruding from the front end of the barrel;

the fluid chamber being in communication with the interior of the hollow needle to permit fluid to flow from the fluid chamber through the needle when the plunger is moved toward the front end of the barrel;

bias means within the barrel associated with the needle retaining means urging the needle and the needle retaining means rearwardly in the barrel and toward a retracted position in the interior of the needle receiving chamber;

a first annular punch type release means on the front end of the plunger and adapted to rupture the needle retaining means for releasing it from the barrel to permit the bias means to move the needle and needle retaining means toward the needle receiving chamber after the fluid has been expelled from the fluid chamber; and

a second annular punch type release means extending rearwardly from the rear end of the needle retaining means to rupture the barrier means and open the front end of the plunger to receive the needle and needle retaining means into the needle receiving chamber.

39. A safety syringe as claimed in claim 38, wherein the needle retaining means is secured to a rear end of the needle and which removably retains the needle in the front end opening of the barrel.

40. A safety syringe as claimed in claim 39, wherein the needle retaining means is a tubular member which has a transversely extending annular flange sealingly engaging the front end of the barrel to insure that all fluid being expelled from the fluid chamber will only pass through the needle as the plunger is depressed.

41. A safety syringe as claimed in claim 38, wherein the barrel has a reduced diameter portion permanently secured to the front end thereof to receive the needle retaining means.

42. A safety syringe as claimed in claim 38, including means to retain the needle in the needle receiving chamber after it has moved into the retracted position.

43. A safety syringe as claimed in claim 38, including a sheath means removably attached to the needle retaining means to cover the needle when in an extended position at the front end of the barrel.

44. A safety syringe as claimed in claim 38, wherein the bias means is a compression spring which is compressed to the greatest extent while the needle is protruding from the front end of the barrel in an extended position and wherein the compression is at least partially relieved when the needle moves into the retracted position within the needle receiving chamber.

45. A safety syringe as claimed in claim 38, wherein the barrier means is a rupturable disk shaped member extending transversely across the plunger adjacent the front end thereof.