Method for blow-moulding

• US 5,935,493 A
• Filed: 12/16/1996
• Issued: 08/10/1999
• Est. Priority Date: 10/25/1996
• Status: Expired due to Fees

• Current Assignee: Menza Limited
• Original Assignee: Menza Limited
• Inventors: Beirne, Patrick, Flood, Nicholas Gerard
• Primary Examiner(s): Timm, Catherine
• Application Number:
  US08/767,482
• Time in Patent Office: 967 Days
• Field of Search: 264/515, 264/540, 264/209.8, 264/39, 425/532, 425/376.1, 425/380, 425/382.4
• US Class Current: 264/39
• CPC Class Codes: B29C 48/0017 combined with blow-moulding or thermoforming
• CPC Class Codes: B29C 48/09 Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
• CPC Class Codes: B29C 48/272 of dies
• CPC Class Codes: B29C 48/3003 Materials, coating or lining therefor
• CPC Class Codes: B29C 48/32 with annular openings, e.g. for forming tubular articles
• CPC Class Codes: B29C 49/04 Extrusion blow-moulding
• CPC Class Codes: B29C 49/041 using an accumulator head

Abstract

In a method of blow moulding, a parison is extruded by pushing a hollow tube of hot thermoplastic material through a die gap 2 between a mandrel 3 and die 1. An exit compression ring 5 is formed on the mandrel 3 adjacent to the die exit 2. The ring acts as a flow enhancer to ensure free flow of the thermoplastic material. Outer surfaces of the die 1 and mandrel 3 may be provided with release strips 9, 10 to prevent the parison becoming stuck to the die face.

Claims

1. A method of blow moulding thermoplastics material comprising the steps of:

forming hot thermoplastics material into a hollow tube;

extruding a parison by pushing the hollow tube of thermoplastics materials through a die head;

the die head comprising a mandrel and a die spaced-apart to define a gap therebetween, the die head having a lower die exit leading from the gap,

the die head having an exit compression ring extending from the mandrel or die into the gap adjacent to the lower die exit and the die and the mandrel including continuously curved surfaces in a region of the gap and adjacent to the exit compression ring,

passing the tube of hot thermoplastics material over the compression ring adjacent to the lower die exit and the die gap and the exit compression ring being shaped to clean the surface of the die and to provide a smooth surface finish to the hollow tube of hot thermoplastics material as it passes over the compression ring;

closing a pair of mould halves around the extruded parison;

inserting a blow pin into the parison;

blowing air through the blow pin to inflate the parison against the mould halves; and

releasing a formed article from the mould.

2. A method as claimed in claim 1 wherein the exit compression rings forms an extension of the mandrel and projects from the mandrel towards the die.

3. A method as claimed in claim 2 wherein the exit compression rings projects from the mandrel for a distance of at least 0.2 mm towards the die.

4. A method as claimed in claim 3 wherein the exit compression rings projects from the mandrel for a distance of approximately 0.3 mm towards the die.

5. A method as claimed in claim 1 including the step of enhancing the flow of thermoplastic material along the die by treating the die surface to enhance wear resistance and to enhance flow of thermoplastics material.

6. A method as claimed in claim 5 wherein the die face is ion impregnated.

7. A method as claimed in claim 1 including the step of automatically releasing a formed parison from the outer faces of the die and mandrel.

8. A method as claimed in claim 7 wherein release means is provided on the outer faces of the die and mandrel.

9. A method as claimed in claim 8 wherein the release means is a first strip of material provided along the outer face of the die and a second strip of material provided along the outer face of the mandrel.

10. A method as claimed in claim 1 including the step of heating the die at least adjacent to the die gap.

11. A method as claimed in claim 10 wherein the die is heated by applying a heater band to the outside of the die.