Overheating protection system of switching module

• US 5,936,820 A
• Filed: 06/01/1998
• Issued: 08/10/1999
• Est. Priority Date: 05/30/1997
• Status: Expired due to Fees

• Current Assignee: Aisin Seiki Co., Ltd. (Aisin Corp.)
• Original Assignee: Aisin Seiki Co., Ltd. (Aisin Corp.)
• Inventors: Sugiyama, Masanori, Umemura, Chiaki
• Primary Examiner(s): Medley, Sally C.
• Application Number:
  US09/088,063
• Time in Patent Office: 435 Days
• Field of Search: 361/23, 361/24, 361/25, 361/26, 361/27, 361/31, 361/103
• US Class Current: 361/103
• CPC Class Codes: B60L 2220/18 Reluctance machines
• CPC Class Codes: B60L 3/0023 Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
• CPC Class Codes: B60L 50/60 using power supplied by batteries in combination with fuel cells B60L50/75
• CPC Class Codes: H02M 1/327 against abnormal temperatures
• CPC Class Codes: H02M 7/5387 in a bridge configuration
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

An overheating protection system for a switching module prevents thermal breakdown of switching devices for passing currents through a load, for example an electric motor, while making it possible for the switching module to provide as much required current to the load as possible. The system comprises a temperature detector for detecting the temperature of a switching module, a temperature estimator for calculating a temperature change rate of a switching device inside the switching module corresponding to a current passed through the load and calculating an estimated value of the internal temperature of the switching module on the basis of the calculated temperature change rate and the detected temperature and a current limiter for on the basis of the estimated value correcting a target current value of a current controller controlling a current passed by the switching device.

Claims

1. An overheating protection system of a switching module, comprising:

temperature detecting means for detecting the temperature of the switching module passing a current through a load;

temperature estimating means for calculating a temperature change rate of a switching device inside the switching module corresponding to a current passed through the load and calculating an estimated value of the internal temperature of the switching module on the basis of the calculated temperature change rate and the detected temperature; and

current limiting means for on the basis of the value estimated by the temperature estimating means correcting a target current value of current controlling means for controlling a current passed by the switching device.

2. An overheating protection system of a switching module according to claim 1, further comprising current detecting means for detecting a load current or a command value of a current to the load, wherein the temperature estimating means calculates a temperature change rate corresponding to the current value detected by the current detecting means, the temperature change rate having a positive high value when said current value is high and a negative low value when said current value is low.

3. An overheating protection system of a switching module, comprising:

temperature detecting means for detecting the temperature of the switching module for passing currents through phase coils of an electric motor;

temperature estimating means for calculating temperature change rates of switching devices inside the switching module corresponding to currents passed through the phase coils of the electric motor and calculating an estimated value of the internal temperature of a switching device of each phase inside the switching module on the basis of the calculated temperature change rates and the detected temperature; and

current limiting means for on the basis of the estimated temperature values calculated by the temperature estimating means correcting target current values of current controlling means for controlling currents passed through the phase coils of the electric motor.

4. An overheating protection system of a switching module according to claim 3, wherein the temperature estimating means sets the maximum value of estimated temperature values of the switching devices of the phases as a representative temperature and the current limiting means corrects the target current values of the current controlling means for controlling the currents passed through the phase coils of the electric motor on the basis of the representative temperature.

5. An overheating protection system of a switching module according to claim 3, further comprising current detecting means for detecting currents of the phase coils of the electric motor or command values of currents to the phase coils, wherein the temperature estimating means calculates temperature change rates corresponding to the phase current values detected by the current detecting means, the temperature change rates each having a positive high value when the respective current value is high and a negative low value when the respective current value is low.