Single-use medicine delivery unit for needleless hypodermic injector
First Claim
1. A disposable medicine delivery unit for a needleless hypodermic injector, comprising:
- sidewalls defining an elongated medicine chamber;
a releasable lock device connected to said sidewalls for detachably mounting the delivery unit to a main injector housing;
a discharge nozzle connected with said sidewalls at a distal end of said medicine chamber, a distal end region of said medicine chamber adjacent said nozzle having a reduced cross-sectional area; and
a discharge piston seal slidably mounted for axial movement within said medicine chamber from a first position adjacent a proximal end of said medicine chamber to a second position within said distal end region of the medicine chamber, said piston seal being configured relative to said distal end region of the medicine chamber such that it enters said end region and is securely retained therein, with a holding strength increased relative to the frictional forces resisting sliding of the piston seal out of said first position, at the end of its injection stroke;
wherein said distal end region of the medicine chamber is defined by conically tapered interior walls of said discharge nozzle, and said piston seal has a mating but slightly larger conical distal end portion for receipt within said distal end region with an interference fit.
1 Assignment
0 Petitions
Accused Products
Abstract
A disposable medicine delivery unit for use in a needleless hypodermic injector is configured to allow economical replacement, after each injection, of a patient contact surface and the entire injection flow-path of the medicament, to thereby ensure sterility with less need for repeated equipment cleaning and sterilization procedures. The delivery unit includes a piston seal configured to prevent improper reuse. The piston seal deforms and sticks in a conical end of the medicine delivery chamber at the end of its injection stroke. A push-only connection between the piston seal and a piston drive rod of the injector ensures that the latter cannot be used to retract the former. Preferably, the piston seal also includes a protruding nipple which enters and destroys the injection orifice following an injection, to further disable the delivery unit.
114 Citations
34 Claims
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1. A disposable medicine delivery unit for a needleless hypodermic injector, comprising:
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sidewalls defining an elongated medicine chamber; a releasable lock device connected to said sidewalls for detachably mounting the delivery unit to a main injector housing; a discharge nozzle connected with said sidewalls at a distal end of said medicine chamber, a distal end region of said medicine chamber adjacent said nozzle having a reduced cross-sectional area; and a discharge piston seal slidably mounted for axial movement within said medicine chamber from a first position adjacent a proximal end of said medicine chamber to a second position within said distal end region of the medicine chamber, said piston seal being configured relative to said distal end region of the medicine chamber such that it enters said end region and is securely retained therein, with a holding strength increased relative to the frictional forces resisting sliding of the piston seal out of said first position, at the end of its injection stroke; wherein said distal end region of the medicine chamber is defined by conically tapered interior walls of said discharge nozzle, and said piston seal has a mating but slightly larger conical distal end portion for receipt within said distal end region with an interference fit. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22)
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23. A needleless hypodermic injector assembly, comprising:
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a main injector housing containing a reciprocable driving member and a discharge rod attached to said driving member; and a disposable medicine delivery unit, said delivery unit including; sidewalls defining an elongated medicine chamber and a medicine fill port adjacent a proximal end of said medicine chamber, said fill port being adapted to be connected to a source of liquid medicament; a releasable lock device connected to said sidewalls and detachably mounting the delivery unit to said main injector housing; a discharge nozzle connected with said sidewalls at a distal end of said medicine chamber; and a discharge piston seal slidably mounted for axial movement within said medicine chamber from a first proximal position adjacent said medicine fill port to a second distal position within an end region of the medicine chamber adjacent said discharge nozzle, said piston seal having a proximal end surface engageable in a push-only relation with a distal end of said discharge rod when said delivery unit is mounted in the main injector housing; wherein said end region of the medicine chamber has a reduced cross-sectional area and said piston seal is configured relative to said end region such that it enters said end region and is securely retained therein, with a holding strength increased relative to the frictional forces resisting sliding of the piston seal out of said first proximal position, at the end of its injection stroke. - View Dependent Claims (24, 25, 26)
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27. A disposable medicine delivery unit for a needleless hypodermic injector, comprising:
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sidewalls defining an elongated medicine chamber; a releasable lock device connected to said sidewalls for detachably mounting the delivery unit to a main injector housing; a discharge nozzle connected with said sidewalls at a distal end of said chamber, a distal end region of said chamber adjacent said nozzle having a reduced cross-sectional area; and a discharge piston seal slidably mounted for axial movement within said chamber from a first position adjacent a proximal end of said chamber to a second position within said distal end region of the chamber, said discharge nozzle comprising an injection orifice and said piston seal comprising a protrusion extending from a distal end thereof and aligned with said injection orifice, said protrusion extending into and permanently deforming said injection orifice when said piston seal reaches the end of its injection stroke.
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28. A disposable medicine delivery unit for a needleless hypodermic injector, comprising:
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sidewalls defining an elongated medicine chamber; a releasable lock device connected to said sidewalls for detachably mounting the delivery unit to a main injector housing; and a discharge nozzle connected with said sidewalls at a distal end of said chamber, said discharge nozzle having an injection orifice with an acute proximal edge. - View Dependent Claims (29)
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30. A disposable medicine delivery unit for a needleless hypodermic injector, comprising:
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sidewalls defining an elongated medicine chamber; a releasable lock device connected to said sidewalls for detachably mounting the delivery unit to a main injector housing; a discharge nozzle connected with said sidewalls at a distal end of said medicine chamber, a distal end region of said medicine chamber adjacent said nozzle having a reduced cross-sectional area; and a discharge piston seal slidably mounted for axial movement within said medicine chamber from a first position adjacent a proximal end of said medicine chamber to a second position within said distal end region of the medicine chamber, said piston seal being configured relative to said distal end region of the medicine chamber such that it enters said end region and is securely retained therein, with a holding strength increased relative to the frictional forces resisting sliding of the piston seal out of said first position, at the end of its injection stroke; wherein said sidewalls further define a medicine fill port adjacent said proximal end of said medicine chamber, said medicine fill port being adapted to be connected to a source of liquid medicament.
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31. A disposable medicine delivery unit for a needleless hypodermic injector, comprising:
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sidewalls defining an elongated medicine chamber; a releasable lock device connected to said sidewalls for detachably mounting the delivery unit to a main injector housing; a discharge nozzle connected with said sidewalls at a distal end of said medicine chamber, a distal end region of said medicine chamber adjacent said nozzle having a reduced cross-sectional area; and a discharge piston seal slidably mounted for axial movement within said medicine chamber from a first position adjacent a proximal end of said medicine chamber to a second position within said distal end region of the medicine chamber, said piston seal being configured relative to said distal end region of the medicine chamber such that it enters said end region and is securely retained therein, with a holding strength increased relative to the frictional forces resisting sliding of the piston seal out of said first position, at the end of its injection stroke; wherein said piston seal permanently deforms upon entry into said region.
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32. A disposable medicine delivery unit for a needleless hypodermic injector, comprising:
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sidewalls defining an elongated medicine chamber; a releasable lock device connected to said sidewalls for detachably mounting the delivery unit to a main injector housing; a discharge nozzle connected with said sidewalls at a distal end of said medicine chamber, a distal end region of said medicine chamber adjacent said nozzle having a reduced cross-sectional area; and a discharge piston seal slidably mounted for axial movement within said medicine chamber from a first position adjacent a proximal end of said medicine chamber to a second position within said distal end region of the medicine chamber, said piston seal being configured relative to said distal end region of the medicine chamber such that it enters said end region and is securely retained therein, with a holding strength increased relative to the frictional forces resisting sliding of the piston seal out of said first position, at the end of its injection stroke; wherein said discharge nozzle comprises an injection orifice and said piston seal comprises a protrusion extending from a distal end thereof and aligned with said injection orifice, said protrusion extending into and permanently deforming said injection orifice when said piston seal reaches the end of its injection stroke.
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33. A disposable medicine delivery unit for a needleless hypodermic injector, comprising:
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sidewalls defining an elongated medicine chamber; a releasable lock device connected to said sidewalls for detachably mounting the delivery unit to a main injector housing; a discharge nozzle connected with said sidewalls at a distal end of said medicine chamber, a distal end region of said medicine chamber adjacent said nozzle having a reduced cross-sectional area; a discharge piston seal slidably mounted for axial movement within said medicine chamber from a first position adjacent a proximal end of said medicine chamber to a second position within said distal end region of the medicine chamber, said piston seal being configured relative to said distal end region of the medicine chamber such that it enters said end region and is securely retained therein, with a holding strength increased relative to the frictional forces resisting sliding of the piston seal out of said first position, at the end of its injection stroke; and a collar surrounding said discharge nozzle and serving to position said discharge nozzle with respect to a skin surface of an injection recipient, wherein said collar extends slightly beyond a distal end surface of the discharge nozzle, to pre-position the discharge nozzle in slightly spaced relation to said skin surface, and said discharge nozzle comprises an injection orifice having an acute proximal edge. - View Dependent Claims (34)
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Specification