Electromagnetic device with stator displacement regulation

• US 5,939,811 A
• Filed: 03/11/1997
• Issued: 08/17/1999
• Est. Priority Date: 03/11/1996
• Status: Expired due to Fees

• Current Assignee: DENSO Corporation, Nippon Soken, Inc. (DENSO Corporation)
• Original Assignee: DENSO Corporation, Nippon Soken, Inc. (DENSO Corporation)
• Inventors: Takasu, Koji, Gotoh, Moriyasu, Enomoto, Shigeiku
• Primary Examiner(s): LaBalle, Clayton
• Assistant Examiner(s): TAMAI, KARL I
• Application Number:
  US08/815,453
• Time in Patent Office: 889 Days
• Field of Search: 310/216, 310/217, 310/68 B, 310/12, 310/14, 239/585.1, 239/585.3, 335/297, 335/251, 335/281, 29/602.1, 29/607, 29/609, 29/596, 192/84.1, 192/84.9, 251/129.15, 251/129.21, 251/129.02
• US Class Current: 310/12.27
• CPC Class Codes: H01F 7/081 Magnetic constructions
• CPC Class Codes: H01F 7/1638 Armatures not entering the winding

Abstract

An electromagnetic device includes a solenoid stator comprised of a plurality of magnetic plates stacked spirally and regulated to prevent displacement. The stator is constructed by spirally disposing around its central axis a plurality of magnetic plates each having a uniform thickness and being bent in a curved shape. A support body of the device is so assembled to the stator as to abut its bottom face and a through hole. The support body has a disk part having an outer diameter generally corresponding to that of the stator and a cylindrical part extending upwardly from the central part of the disk part. The top end part of the cylindrical part is fixedly joined to the stator by laser welding. A push rod coupled with an armature is disposed slidably in a hole of the support body. The bottom face of a cap housing abuts the peripheral part of the top face of the stator to press the peripheral part from the upperside.

Claims

1. An electromagnetic device comprising:

a plurality of magnetic plates stacked spirally to form a cylindrical stator, the magnetic plates having radially inner ends and radially outer ends, the cylindrical stator having a central hole extending in an axial direction at a radial center of the stator;

a coil mounted on the stator;

an armature disposed adjacently to one axial end of the stator with an axial spacing relative to the one axial end of the stator and held movably toward the one axial end of the stator when the coil is energized, the armature being positioned coaxially with the stator and being smaller in diameter than the stator;

a support body having a disk part and a central part extending axially from a radial center of the disk part, the disk part being in abutment with another axial end of the stator, and the central part being fitted in the central hole of the stator and welded to the radially inner ends of the magnetic plates thereby to fix the radially inner ends of the magnetic plates to the support body; and

a ring disposed near the armature and in abutment with the radially outer ends of the magnetic plates on the one axial end of the stator, thereby pressing the radially outer ends of the magnetic plates toward the disk part of the support body and regulating the axial spacing of the armature relative to the one axial end of the stator,

wherein;

the radially inner ends of the magnetic plates are welded to only an axial end of the central part of the support body.

2. An electromagnetic device according to claim 1, wherein:

said ring is located only at a radially outermost part of the stator.

3. An electromagnetic device according to claim 1, wherein:

the first position regulating member has a base extending radially outwardly from a central part and said disk part of said support body contacting all of the ends of the magnetic plates on a side opposite from the armature.

4. An electromagnetic device according to claim 1, wherein:

the central part of the support body is shorter in axial length than the magnetic plates so that an axial end of the central part is located axially inside the one axial end of the stator with respect to the disk part of the support body.

5. An electromagnetic device according to claim 1, further comprising:

a cylindrical housing accommodating the stator, the support body and the ring fixedly therein;

a valve housing fixed to the cylindrical housing and pressing the ring toward the stator; and

a valve member connected to the armature and extending axially away from the support body through the valve housing.

6. An electromagnetic device according to claim 1 wherein:

the magnetic plates are welded to the central part of the support body at a position close to the armature.

7. An electromagnetic device comprising:

a plurality of magnetic plates stacked spirally to form a cylindrical stator having a central hole extending in an axial direction at a radial center of the stator;

a coil mounted on the stator;

an armature disposed adjacently to one axial end of the stator with an axial spacing relative to the one axial end of the stator and held movably toward the one axial end of the stator when the coil is energized, the armature being positioned coaxially with the stator and being smaller in diameter than the stator, and

a support body having a disk part and a central part extending axially from a radial center of the disk part, the disk part being in abutment with another axial end of the stator, the central part being fitted in the central hole of the stator and shorter in axial length than the magnetic plates so that an axial end of the central part is located axially inside the one axial end of the stator with respect to the disk part, and the axial end of the central part being welded to radially inner ends of the magnetic plates thereby to fix the radially inner ends of the magnetic plates to the support body,

wherein the radially inner ends of the magnetic plates are welded to only an axial end of the central part of the support body, and

the central part of the support body is shorter in axial length than the magnetic plates so that an axial end of the central part is located axially inside the one axial end of the stator with respect to the disk part of the support body.

8. An electromagnetic device according to claim 7, further comprising:

a ring member disposed around the armature and in abutment with radially outer ends of the magnetic plates, thereby pressing the radially outer ends of the magnetic plates toward the disk part.