Fiber optic coupling apparatus and method

• US 5,940,554 A
• Filed: 05/23/1997
• Issued: 08/17/1999
• Est. Priority Date: 05/23/1997
• Status: Expired due to Fees

• Current Assignee: Lightwave Link
• Original Assignee: Lightwaves Incorporated
• Inventors: Smith, Keyth M., Chang, Chin L., Smith, Michel K., Yeh, Chao Yung, Straede, Robert, Rosette, Ricardo A.
• Primary Examiner(s): Ullah, Akm E.
• Application Number:
  US08/862,762
• Time in Patent Office: 816 Days
• Field of Search: 385/20-26, 385/42-44, 385/16, 385/19, 385/65-67
• US Class Current: 385/22
• CPC Class Codes: G02B 6/262 Optical details of coupling light into, or out of, or between fibre ends, e.g. special fibre end shapes or associated optical elements
• CPC Class Codes: G02B 6/3504 Rotating, tilting or pivoting the waveguides, or with the waveguides describing a curved path rotary joint G02B6/3628
• CPC Class Codes: G02B 6/3558 1xN switch, i.e. one input and a selectable single output of N possible outputs
• CPC Class Codes: G02B 6/3572 Magnetic force magnetic forces controlling reflecting elements in general G02B26/085; magneto-optic devices G02F1/09
• CPC Class Codes: G02B 6/3588 of the processed beams, i.e. controlling during switching of orientation, alignment, or beam propagation properties such as intensity, size or shape

Abstract

A method for coupling light from an input optical fiber into a selected one of a plurality of output optical fibers includes the steps of forming the input optical fiber to include a length of beam expanded fiber, arranging the plurality of output optical fibers in an array and moving an end of the input optical fiber into alignment with a selected one of the plurality of output optical fibers.

Claims

1. A method for coupling light from an input optical fiber into a selected one of a plurality of output optical fibers, comprising the steps of:

forming the input optical fiber to include a length of beam expanded fiber;

arranging the plurality of output optical fibers in an array;

arranging an analog motor for moving an end of the input optical fiber into alignment with a selected one of the plurality of output optical fibers so that light may be directly coupled from the length of beam expanded fiber into the selected output optical fiber;

controlling the analog motor with a position control apparatus that includes a feedback loop for to continuously adjust the alignment of the input optical fiber and the selected output optical fiber to provide maximum coupling of light from the input optical fiber into the selected output optical fiber.

2. The method of claim 1, further comprising the steps of mounting the input optical fiber in an alignment head;

forming the input optical fiber and the output optical fibers to have angled end faces and arranging the input optic fiber and the plurality of output optical fibers so that the end faces of the input optical fiber and the end face of the output optical fiber selected for coupling are spaced apart by about 20 μ

m.

3. The method of claim 2, further comprising the steps of:

arranging the plurality of output optical fibers to have ends that are angularly spaced apart along an arc; and

moving the alignment head along the arc to place the end of the input fiber at a selected location along the arc.

4. The method of claim 3, further comprising the steps of:

providing a motor having a rotatable shaft;

mounting the alignment head to the shaft such that rotation of the shaft moves the alignment head along the arc.

5. The method of claim 1, further comprising the steps of:

detecting the position of the end of the input optical fiber;

comparing the detected position of the end of the input optical fiber to the selected position to form an error signal; and

adjusting the position of the end of the input optical fiber to minimize the error signal.

6. The method of claim 5 wherein the step of detecting the position of the end of the input optical fiber includes the steps of:

mounting a light source on the alignment head;

arranging a plurality of photodetectors to correspond to the plurality of output optical fibers so that alignment of the end of the input optical fiber illuminates a selected photodetector.

7. The method of claim 1, further comprising the steps of:

forming the input optical fiber from a single mode optical fiber; and

forming the plurality of output optical fibers from single mode optical fibers.

8. The method of claim 1, further comprising the steps of:

forming the input optical fiber from a single mode optical fiber; and

forming the plurality of output optical fibers from multimode optical fibers.

9. The method of claim 1, further comprising the steps of:

forming the input optical fiber to include a single mode optical fiber; and

coupling a first end of a length of a step-index multimode fiber to an end of the single mode fiber to receive a light beam therefrom such that the light beam has a diameter that expands to the core diameter of the multimode fiber.

10. The method of claim 1, further comprising the steps of:

forming the input optical fiber to include a single mode optical fiber; and

coupling a first end of a length of a graded-index multimode fiber to an end of the single mode fiber to receive a light beam therefrom such that the light beam has a diameter that expands to the core diameter of the multimode fiber.

11. The method of claim 10 further including the step of forming the length of the graded-index multimode fiber to equal and odd multiple of the half-pitch of the light beam therein.

12. The method of claim 1, further comprising the steps of:

forming the input fiber of a single mode fiber; and

tapering the core of the input optical fiber from an expanded diameter core portion to a normal diameter core portion in the single mode fiber.

13. Apparatus for coupling light from an input optical fiber into a selected one of a plurality of output optical fibers, comprising:

an expanded core portion having an expanded diameter formed in the input optical fiber adjacent an end thereof such that light propagates in the input optical fiber from a normal core portion to the expanded core portion for extraction from the input optical fiber;

a frame arranged to hold the plurality of output optical fibers in an array such that the output optical fibers have exposed ends;

an analog motor arranged for moving the end of the input optical fiber into alignment with a selected one of the ends of the plurality of output optical fibers so that light may be directly coupled from the expanded diameter core portion of the input optical fiber into the selected output optical fiber; and

a position control apparatus that includes a feedback loop for controlling the analog motor to continuously adjust the alignment of the input optical fiber and the selected output optical fiber to provide maximum coupling of light from the input optical fiber into the selected output optical fiber.

14. The apparatus of claim 13, further comprising an alignment head arranged to hold the input optical fiber and wherein the input optical fiber and the output optical fibers each have angled end faces and wherein the input optic fiber and the plurality of output optical fibers are arranged so that the end faces of the input optical fiber and the end face of the output optical fiber selected for coupling are spaced apart by about 20 m.

15. Apparatus for coupling light from an input optical fiber into a selected one of a plurality of output optical fibers, comprising:

an expanded core portion having an expanded diameter formed in the input optical fiber adjacent an end thereof such that light propagates in the input optical fiber from a normal core portion to the expanded core portion for extraction from the input optical fiber;

a frame arranged to hold the plurality of output optical fibers in an array such that the output optical fibers have exposed ends;

apparatus for moving the end of the input optical fiber into alignment with a selected one of the ends of the plurality of output optical fibers so that light may be directly coupled from the expanded diameter core portion of the input optical fiber into the selected output optical fiber;

apparatus for detecting the position of the end of the input optical fiber;

apparatus for comparing the detected position of the end of the input optical fiber to the selected position to form an error signal; and

apparatus for adjusting the position of the end of the input optical fiber to minimize the error signal.

16. The apparatus of claim 15 wherein the apparatus for detecting the position of the end of the input optical fiber includes:

a light source mounted to the alignment head;

a plurality of photodetectors arranged to correspond to the plurality of output optical fibers so that alignment of the end of the input optical fiber illuminates a selected photodetector.

17. The apparatus of claim 15, wherein the input and output optical fibers comprise single mode optical fiber.

18. The apparatus of claim 15, wherein the input optical fibers comprises a single mode optical fiber and the output optical fibers each comprise multimode optical fibers.

19. The apparatus of claim 15, wherein the core of the input optical fiber is tapered from the expanded diameter core portion to the normal diameter core portion.

20. The apparatus of claim 15, wherein the input optical fiber includes a single mode optical fiber;

and the plurality of output optical fibers comprise multimode optical fibers.

21. Apparatus for coupling light from an input optical fiber into a selected one of a plurality of output optical fibers, comprising:

an expanded core portion having an expanded diameter formed in the input optical fiber adjacent an end thereof such that light propagates in the input optical fiber from a normal core portion to the expanded core portion for extraction from the input optical fiber;

a frame arranged to hold the plurality of output optical fibers in an array such that the output optical fibers have exposed ends;

apparatus for moving the end of the input optical fiber into alignment with a selected one of the ends of the plurality of output optical fibers so that light may be directly coupled from the expanded diameter core portion of the input optical fiber into the selected output optical fiber;

wherein the input optical fiber;

includes;

a single mode optical fiber; and

a first end of a length of a step-index multimode fiber coupled to an end of the single mode fiber to receive a light beam therefrom such that the light beam has a diameter that expands to the core diameter of the multimode fiber.

22. Apparatus for coupling light from an input optical fiber into a selected one of a plurality of output optical fibers, comprising:

an expanded core portion having an expanded diameter formed in the input optical fiber adjacent an end thereof such that light propagates in the input optical fiber from a normal core portion to the expanded core portion for extraction from the input optical fiber;

a frame arranged to hold the plurality of output optical fibers in an array such that the output optical fibers have exposed ends;

apparatus for moving the end of the input optical fiber into alignment with a selected one of the ends of the plurality of output optical fibers so that light may be directly coupled from the expanded diameter core portion of the input optical fiber into the selected output optical fiber;

wherein the input optical fiber includes;

a single mode optical fiber; and

a first end of a length of a graded-index multimode fiber coupled to an end of the single mode fiber to receive a light beam therefrom such that the light beam has a diameter that expands to the core diameter of the multimode fiber.

23. The apparatus of claim 22 wherein the length of the graded-index multimode fiber is equal to and odd multiple of the half-pitch of the light beam therein.

24. Apparatus for coupling light from an end of an input optical fiber into a selected one of a plurality of output optical fibers having ends arranged to form a generally planar array, comprising:

a first motor having a first output shaft;

a connecting link having a first end connected to the first output shaft;

a second motor connected to a second end of the connecting link, the second motor including a second output shaft;

a rod mounted to the second output shaft, the input optical fiber being connected to the rod such that rotation of the first and second output shafts moves the end of the input optical fiber into alignment with a selected one of the plurality or output optical fibers; and

a position control apparatus that includes a feedback loop for controlling the first and second motors to continuously adjust the alignment of the input optical fiber and the selected output optical fiber to provide maximum coupling of light from the input optical fiber into the selected output optical fibers.

25. The apparatus of claim 24 wherein the input optical fiber includes a beam expanded fiber.

26. The apparatus of claim 25, wherein the input optical fibers comprises a single mode optical fiber and the output optical fibers each comprise multimode optical fibers.

27. The apparatus of claim 26, wherein the core of the input optical fiber is tapered from the expanded diameter core portion to the normal diameter core portion.

28. The apparatus of claim 25, wherein the input optical fiber includes a single mode optical fiber the plurality of output optical fibers comprise multimode optical fibers.

29. The apparatus of claim 25, wherein the input optical fiber includes a single mode optical fiber and a first end of a length of a step-index multimode fiber coupled to an end of the single mode fiber to receive a light beam therefrom such that the light beam has a diameter that expands to the core diameter of the multimode fiber.

30. The apparatus of claim 25, wherein the input optical fiber includes a single mode optical fiber and a first end of a length of a graded-index multimode fiber coupled to an end of the single mode fiber to receive a light beam therefrom such that the light beam has a diameter that expands to the core diameter of the multimode fiber.

31. The apparatus of claim 30 wherein the length of the graded-index multimode fiber is equal to and odd multiple of the half-pitch of the light beam therein.