Surgical stapler

• US 5,941,442 A
• Filed: 10/27/1995
• Issued: 08/24/1999
• Est. Priority Date: 10/27/1995
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Wilson, Jon, Geiste, Robert J., Palmer, Mitchell J., Heaton, Lisa W., Savage, Robert C.
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US08/549,580
• Time in Patent Office: 1,397 Days
• Field of Search: 227/19, 227/175.1, 227/176.1, 227/180.1, 227/179.1
• US Class Current: 227/175.1
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2050/005 with a lid or cover
• CPC Class Codes: A61B 2090/0814 Preventing re-use

Abstract

A surgical stapler is disclosed which includes a first body portion supporting an anvil plate defining a fastener forming surface, and a second body portion configured to releasably mate with the first body portion. A disposable loading unit is removably supported in the second body portion and includes a cartridge defining a plurality of slots, a plurality of surgical fasteners disposed in the slots, a plurality of ejectors positioned adjacent the surgical fasteners, and a wedged actuator configured to enter into and translate through the cartridge to sequentially interact with the ejectors. An elongated actuation member is mounted for longitudinal movement within the second body portion and is releasably engagable with the wedged actuator, whereby longitudinal movement of the actuation member causes the wedged actuator to interact with the ejectors, driving the surgical fasteners from the cartridge to be formed against the anvil plate.

Claims

1. A surgical stapler comprising:

a) a first body portion supporting an anvil which defines a fastener forming surface;

b) a second body portion configured to releasably mate with the first body portion;

c) a disposable loading unit removably supported in the second body portion and including;

i) a cartridge defining a plurality of slots and a tissue contacting surface;

ii) a plurality of surgical fasteners disposed in the slots of the cartridge;

iii) a plurality of ejectors positioned adjacent the surgical fasteners; and

iv) an actuator configured to translate through the cartridge to sequentially interact with the ejectors, the actuator having engagement structure; and

d) an elongated actuation member mounted for longitudinal movement within the cartridge, the elongated actuation member having an engagement member releasably coupled to the engagement structure to enable pushing and pulling of the actuation member to effect movement of the actuation member in proximal and distal directions, respectively.

2. A surgical stapler as recited in claim 1, wherein the first body portion includes an elongate anvil support member and a pivoting lever handle for approximating the first and second body portions.

3. A surgical stapler as recited in claim 2, wherein the anvil includes an anvil plate formed separate from the first body portion and includes a plurality of staple forming pockets defining the anvil forming surface.

4. A surgical stapler as recited in claim 3, wherein the first body portion has an anvil support member and the anvil plate includes means for engaging the anvil support member during assembly of the surgical stapler to securely fasten the anvil plate to the anvil support member.

5. A surgical stapler as recited in claim 4, wherein a pair of upstanding flanges are formed on the disposable loading unit proximal of a tissue contacting surface thereof.

6. A surgical stapler as recited in claim 5, wherein the pair of upstanding flanges are dimensioned to engage a pair of corresponding apertures formed in the anvil plate to maintain the first and second body portions in alignment with the surgical stapler in a closed position.

7. A surgical stapler as recited in claim 1, wherein the actuator is monolithically formed and includes a planar base portion and a pair of upstanding parallel cam wedges.

8. A surgical stapler as recited in claim 7, wherein an upturned flange is formed at a distal end of the actuation member for releasably engaging a complementary slot formed in the base portion of the actuator.

9. A surgical stapler as recited in claim 7, wherein the actuator further includes an upstanding support flange to which a knife blade is fastened.

10. A surgical stapler as recited in claim 1, wherein a retaining channel depends from a distal end of the second body portion for supporting the disposable loading unit.

11. A surgical stapler as recited in claim 10, wherein the retaining channel includes engagement structure for releasably securing the disposable loading unit in the retaining channel.

12. A surgical stapler as recited in claim 11, wherein opposed bearing structures are formed in the retaining channel adjacent a proximal end thereof for abutting the anvil support beam when body tissue is clamped between the anvil plate and the tissue contacting surface of the cartridge.

13. A surgical stapler as recited in claim 2, wherein a notched area is defined adjacent a proximal end of the anvil support member and correspondingly positioned detents are formed adjacent a proximal end of the second body portion, the notched area and the detents cooperating to facilitate relative pivotal movement of the first and second body portions.

14. A surgical stapler as recited in claim 1, further comprising a firing knob extending from the second body portion for sliding movement in a longitudinal direction, the elongated actuator being operatively connected at a proximal end to the firing knob.

15. A surgical stapler as recited in claim 14, wherein the staple actuator includes a planar base portion, a pair of upstanding parallel cam wedges disposed in a staggered orientation and an upstanding blade support flange to which a knife blade is fastened.

16. A surgical stapler as recited in claim 15, wherein the staple actuator comprises an upturned flange formed at a distal end of the elongated actuator for releasably engaging a complementary slot formed in the base portion of the staple actuator.

17. A surgical stapler for applying a plurality of surgical fasteners to body tissue comprising:

a) a first body portion having an anvil which defines a fastener forming surface against which surgical fasteners are driven;

b) a second body portion having an elongate retention channel; and

c) a disposable loading unit supported in the elongate retention channel of the second body portion and including;

i) a cartridge defining a plurality of slots and a tissue contacting surface;

ii) a plurality of surgical fasteners disposed in the slots of the cartridge;

iii) a plurality of ejectors positioned adjacent the surgical fasteners; and

iv) an actuator configured to enter and translate through the cartridge to sequentially interact with the ejectors, the actuator including two upstanding cam wedges, an upstanding flange positioned between the cam wedges, and a knife blade attached to the upstanding flange, the two upstanding cam wedges and upstanding flange being monolithically formed from a unitary sheet of material.

18. A surgical stapler as recited in claim 17, further comprising an elongated actuation member mounted for longitudinal movement within the second body portion and operatively associated with the actuator such that longitudinal movement of the actuation member causes the actuator to interact with the ejectors to drive the surgical fasteners from the cartridge to be formed against the anvil.

19. In a surgical stapler including a first body portion housing a plurality of surgical staples, and a second body portion defining an anvil surface against which the surgical staples are driven when ejected from the first body portion, the improvement comprising:

an actuation sled mounted to translate through the first body portion, the actuation sled being of monolithic construction, fabricated from a unitary sheet of material, and formed to include a planar base portion and two upstanding cam wedges.

20. A surgical stapler as recited in claim 19, wherein the actuation sled further includes an upstanding flange for supporting a knife blade.

21. A surgical stapler as recited in claim 20, wherein the knife blade is fastened to the upstanding flange.